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IAC Assessment: WI0418
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IAC Assessment: WI0418
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2002
Principal Product Plating and Anodizing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 80,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $378,594 10,118,469 kWh $0.04
Electricity Demand $135,197 22,722 kW-months/year $5.95
Electricity Fees $15,583 - $ -
Natural Gas $411,963 74,580 MMBtu $5.52
TOTAL ENERGY COSTS $1,149,789
RECOMMENDED SAVINGS* $335,335 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $870
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$151,650
Cost:
$60,000
- - - - - - $151,650 47,400,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$151,650
47,400,000
Tgal
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$104,205
Cost:
$715,000
$184,662 4,675,000 $82,896 13,200 $(-163,353) (-29,593) - - $184,662
4,675,000
kWh
$82,896
13,200
kW-months/year
$(-163,353)
(-29,593)
MMBtu
-
-
Tgal
03: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$65,100
Cost:
$150,000
$40,954 1,036,800 $24,146 3,888 - - - - $40,954
1,036,800
kWh
$24,146
3,888
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,681
Cost:
$8,775
$4,588 116,160 $1,093 174 - - - - $4,588
116,160
kWh
$1,093
174
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,487
Cost:
$15,000
- - - - $5,487 994 - - -
-
kWh
-
-
kW-months/year
$5,487
994
MMBtu
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$870
Cost:
$150
$870 22,033 - - - - - - $870
22,033
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$850
Cost:
-
$850 21,506 - - - - - - $850
21,506
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,492
Cost:
$630
$1,228 31,083 $264 42 - - - - $1,228
31,083
kWh
$264
42
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$335,335
Cost:
$949,555
$233,152 5,902,582 $108,399 17,304 $(-157,866) (-28,599) $151,650 47,400,000 $233,152
5,902,582
kWh
$108,399
17,304
kW-months/year
$(-157,866)
(-28,599)
MMBtu
$151,650
47,400,000
Tgal
TOTAL IMPLEMENTED Savings:
$870
Cost:
$150
$870 22,033 - - - - - - $870
22,033
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal