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IAC Assessment: WI0423
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IAC Assessment: WI0423
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2002
Principal Product Recondition Containers
NAICS n/a
SIC 2449 - Wood Containers, Nec
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 125,000
Annual Production 2,600,000 Pieces
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,030 1,719,298 kWh $0.03
Electricity Demand $30,783 5,923 kW-months/year $5.20
Electricity Fees $6,826 - $ -
Natural Gas $212,455 36,351 MMBtu $5.84
TOTAL ENERGY COSTS $353,051
RECOMMENDED SAVINGS* $48,131 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,148
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$14,059
Cost:
$20,000
- - - - - - $15,359 416,200 $(-1,300) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,359
416,200
Tgal
$(-1,300)
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,458
Cost:
$500
- - - - $10,458 1,791 - - - - -
-
kWh
-
-
kW-months/year
$10,458
1,791
MMBtu
-
-
Tgal
-
-
$
03: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$9,308
Cost:
$11,000
- - - - $(-1,022) (-175) $9,000 18,000 $1,330 - -
-
kWh
-
-
kW-months/year
$(-1,022)
(-175)
MMBtu
$9,000
18,000
Tgal
$1,330
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,599
Cost:
$12,000
- - - - $6,599 1,130 - - - - -
-
kWh
-
-
kW-months/year
$6,599
1,130
MMBtu
-
-
Tgal
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$3,017
Cost:
$864
- - - - $3,017 517 - - - - -
-
kWh
-
-
kW-months/year
$3,017
517
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,966
Cost:
$5,584
$2,358 73,920 $608 111 - - - - - - $2,358
73,920
kWh
$608
111
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,365
Cost:
$2,500
$960 30,091 $405 85 - - - - - - $960
30,091
kWh
$405
85
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$359
Cost:
$369
$286 8,952 $73 13 - - - - - - $286
8,952
kWh
$73
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$48,131
Cost:
$52,817
$3,604 112,963 $1,086 209 $19,052 3,263 $24,359 434,200 $30 - $3,604
112,963
kWh
$1,086
209
kW-months/year
$19,052
3,263
MMBtu
$24,359
434,200
Tgal
$30
-
$
TOTAL IMPLEMENTED Savings:
$15,148
Cost:
$8,953
$3,604 112,963 $1,086 209 $10,458 1,791 - - - - $3,604
112,963
kWh
$1,086
209
kW-months/year
$10,458
1,791
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes