IAC logo
IAC Assessment: WI0438
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0438
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product Injection Molding/ Urethane Load Wheels
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 86,000
Annual Production 0 Units
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $222,735 7,033,000 kWh $0.03
Electricity Demand $127,645 16,836 kW-months/year $7.58
Electricity Fees $23,207 - $ -
Natural Gas $37,754 6,969 MMBtu $5.42
TOTAL ENERGY COSTS $422,066
RECOMMENDED SAVINGS* $20,408 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,507
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,005
Cost:
$15,000
- - $9,005 1,086 - - - - -
-
kWh
$9,005
1,086
kW-months/year
-
-
MMBtu
-
-
gal
02: 3.6194 SHIP HYDRAULIC OIL TO SECONDARY FUEL PROGRAM Savings:
$4,455
Cost:
$5,000
- - - - - - $4,455 1,485 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,455
1,485
gal
03: 3.7393 IMPLEMENT A MACHINE AND COOLANT SUMP CLEANING PROGRAM TO MINIMIZE COOLANT CONTAMINATION Savings:
$2,640
Cost:
$8,000
- - - - - - $2,640 1,452 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,640
1,452
gal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,901
Cost:
$1,000
- - - - $1,901 351 - - -
-
kWh
-
-
kW-months/year
$1,901
351
MMBtu
-
-
gal
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,793
Cost:
$2,800
- - - - $1,793 331 - - -
-
kWh
-
-
kW-months/year
$1,793
331
MMBtu
-
-
gal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$353
Cost:
$120
$257 8,004 $96 12 - - - - $257
8,004
kWh
$96
12
kW-months/year
-
-
MMBtu
-
-
gal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$261
Cost:
$640
$184 5,515 $77 10 - - - - $184
5,515
kWh
$77
10
kW-months/year
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$20,408
Cost:
$32,560
$441 13,519 $9,178 1,108 $3,694 682 $7,095 2,937 $441
13,519
kWh
$9,178
1,108
kW-months/year
$3,694
682
MMBtu
$7,095
2,937
gal
TOTAL IMPLEMENTED Savings:
$17,507
Cost:
$23,920
$257 8,004 $9,101 1,098 $3,694 682 $4,455 1,485 $257
8,004
kWh
$9,101
1,098
kW-months/year
$3,694
682
MMBtu
$4,455
1,485
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)