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IAC Assessment: WI0444
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IAC Assessment: WI0444
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product Industrial Machining
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 36,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,894 1,478,883 kWh $0.04
Electricity Demand $27,659 2,811 kW-months/year $9.84
Electricity Fees $34,693 - $ -
Natural Gas $3,026 478 MMBtu $6.33
TOTAL ENERGY COSTS $136,472
RECOMMENDED SAVINGS* $22,943 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,769
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$6,597
Cost:
$9,000
- - - - $(-283) (-45) $8,280 5,963 $(-1,400) - -
-
kWh
-
-
kW-months/year
$(-283)
(-45)
MMBtu
$8,280
5,963
gal
$(-1,400)
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,807
Cost:
$7,500
$4,807 108,767 - - - - - - - - $4,807
108,767
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,189
Cost:
$8,655
$2,779 62,874 $1,410 129 - - - - - - $2,779
62,874
kWh
$1,410
129
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,383
Cost:
$2,000
- - - - $3,383 534 - - - - -
-
kWh
-
-
kW-months/year
$3,383
534
MMBtu
-
-
gal
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,301
Cost:
$1,424
- - - - $2,301 364 - - - - -
-
kWh
-
-
kW-months/year
$2,301
364
MMBtu
-
-
gal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$983
Cost:
$740
$717 16,223 $266 24 - - - - - - $717
16,223
kWh
$266
24
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$683
Cost:
$600
- - - - $683 108 - - - - -
-
kWh
-
-
kW-months/year
$683
108
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$22,943
Cost:
$29,919
$8,303 187,864 $1,676 153 $6,084 961 $8,280 5,963 $(-1,400) - $8,303
187,864
kWh
$1,676
153
kW-months/year
$6,084
961
MMBtu
$8,280
5,963
gal
$(-1,400)
-
$
TOTAL IMPLEMENTED Savings:
$11,769
Cost:
$18,395
$3,496 79,097 $1,676 153 $(-283) (-45) $8,280 5,963 $(-1,400) - $3,496
79,097
kWh
$1,676
153
kW-months/year
$(-283)
(-45)
MMBtu
$8,280
5,963
gal
$(-1,400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes