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IAC Assessment: WI0451
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IAC Assessment: WI0451
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product 35000
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 295,000
Annual Production 70,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,362,009 46,937,747 kWh $0.03
Electricity Demand $446,589 75,358 kW-months/year $5.93
Electricity Fees $325,646 - $ -
Natural Gas $506,120 96,045 MMBtu $5.27
TOTAL ENERGY COSTS $2,660,873
RECOMMENDED SAVINGS* $58,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$21,502
Cost:
$30,000
$21,502 704,970 - - - - - - - - - - $21,502
704,970
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$14,092
Cost:
$36,000
$(-2,500) (-81,967) - - - - - - $17,242 8,306,000 $(-650) - $(-2,500)
(-81,967)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,242
8,306,000
Tgal
$(-650)
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,847
Cost:
$3,433
$8,229 269,803 $1,618 260 - - - - - - - - $8,229
269,803
kWh
$1,618
260
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,486
Cost:
$500
- - - - - - $3,486 662 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,486
662
MMBtu
-
-
Tgal
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,048
Cost:
$1,280
$5,773 189,274 $1,275 205 - - - - - - - - $5,773
189,274
kWh
$1,275
205
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,005
Cost:
$1,400
- - $1,670 269 $335 - - - - - - - -
-
kWh
$1,670
269
kW-months/year
$335
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$754
Cost:
$294
- - - - - - $754 143 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$754
143
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$58,734
Cost:
$72,907
$33,004 1,082,080 $4,563 734 $335 - $4,240 805 $17,242 8,306,000 $(-650) - $33,004
1,082,080
kWh
$4,563
734
kW-months/year
$335
-
$
$4,240
805
MMBtu
$17,242
8,306,000
Tgal
$(-650)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes