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IAC Assessment: WI0452
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IAC Assessment: WI0452
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product Sintered metal products
NAICS 332117 - Powder Metallurgy Part Manufacturing
SIC 3399 - Primary Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 75,000
Annual Production 5,200,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,545 7,108,800 kWh $0.03
Electricity Demand $126,026 13,448 kW-months/year $9.37
Electricity Fees $25,193 - $ -
Natural Gas $104,829 15,233 MMBtu $6.88
TOTAL ENERGY COSTS $561,245
RECOMMENDED SAVINGS* $123,806 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$54,337
Cost:
$72,000
$(-13,743) (-268,560) - - - - $68,080 28,970,000 - - - - $(-13,743)
(-268,560)
kWh
-
-
kW-months/year
-
-
MMBtu
$68,080
28,970,000
Tgal
-
-
gal
-
-
$
02: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$44,636
Cost:
$30,000
$(-1,326) (-14,089) - - $23,962 3,483 - - $22,000 20,000 - - $(-1,326)
(-14,089)
kWh
-
-
kW-months/year
$23,962
3,483
MMBtu
-
-
Tgal
$22,000
20,000
gal
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,692
Cost:
$12,000
$5,692 181,278 - - - - - - - - - - $5,692
181,278
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,850
Cost:
$2,700
$3,463 110,278 $1,387 140 - - - - - - - - $3,463
110,278
kWh
$1,387
140
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$4,710
Cost:
-
- - - - - - - - - - $4,710 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$4,710
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,063
Cost:
$1,000
- - - - $4,063 591 - - - - - - -
-
kWh
-
-
kW-months/year
$4,063
591
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,926
Cost:
$8,580
$2,400 76,440 $1,526 153 - - - - - - - - $2,400
76,440
kWh
$1,526
153
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,592
Cost:
$687
$1,081 34,434 $511 52 - - - - - - - - $1,081
34,434
kWh
$511
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$123,806
Cost:
$126,967
$(-2,433) 119,781 $3,424 345 $28,025 4,074 $68,080 28,970,000 $22,000 20,000 $4,710 - $(-2,433)
119,781
kWh
$3,424
345
kW-months/year
$28,025
4,074
MMBtu
$68,080
28,970,000
Tgal
$22,000
20,000
gal
$4,710
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Ancillary Material Cost