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IAC Assessment: WI0454
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IAC Assessment: WI0454
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product Compression and Injection-Molded Plastic
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 144,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $352,904 13,503,890 kWh $0.03
Electricity Demand $250,162 29,447 kW-months/year $8.50
Electricity Fees $72,122 - $ -
Natural Gas $33,572 5,957 MMBtu $5.64
TOTAL ENERGY COSTS $708,760
RECOMMENDED SAVINGS* $46,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,744
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,309
Cost:
$61,875
$15,460 562,170 $10,849 1,124 - - $15,460
562,170
kWh
$10,849
1,124
kW-months/year
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,002
Cost:
$24,500
$8,002 290,988 - - - - $8,002
290,988
kWh
-
-
kW-months/year
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,154
Cost:
$10,500
$4,154 151,065 - - - - $4,154
151,065
kWh
-
-
kW-months/year
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,115
Cost:
$400
- - $4,115 255 - - -
-
kWh
$4,115
255
kW-months/year
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,128
Cost:
$1,980
$1,697 61,683 $1,431 148 - - $1,697
61,683
kWh
$1,431
148
kW-months/year
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,192
Cost:
$1,600
- - - - $1,192 - -
-
kWh
-
-
kW-months/year
$1,192
-
$
TOTAL RECOMMENDED Savings:
$46,900
Cost:
$100,855
$29,313 1,065,906 $16,395 1,527 $1,192 - $29,313
1,065,906
kWh
$16,395
1,527
kW-months/year
$1,192
-
$
TOTAL IMPLEMENTED Savings:
$34,744
Cost:
$65,855
$17,157 623,853 $16,395 1,527 $1,192 - $17,157
623,853
kWh
$16,395
1,527
kW-months/year
$1,192
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost