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IAC Assessment: WI0455
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IAC Assessment: WI0455
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2003
Principal Product Pipe Fabrications
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 90,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 3,800
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,600 2,080,720 kWh $0.02
Electricity Demand $25,111 6,094 kW-months/year $4.12
Electricity Fees $25,148 - $ -
Natural Gas $48,730 80,237 MMBtu $0.61
TOTAL ENERGY COSTS $146,589
RECOMMENDED SAVINGS* $35,635 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,710
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$17,710
Cost:
$2,500
- - - - - - $17,710 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,710
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$12,503
Cost:
$2,000
- - - - $12,503 1,687 - - -
-
kWh
-
-
kW-months/year
$12,503
1,687
MMBtu
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,687
Cost:
$1,000
- - - - $1,687 220 - - -
-
kWh
-
-
kW-months/year
$1,687
220
MMBtu
-
-
$
04: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,787
Cost:
-
$1,191 49,609 $596 224 - - - - $1,191
49,609
kWh
$596
224
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,232
Cost:
$1,240
$767 31,951 $465 118 - - - - $767
31,951
kWh
$465
118
kW-months/year
-
-
MMBtu
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$716
Cost:
-
- - $716 181 - - - - -
-
kWh
$716
181
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$35,635
Cost:
$6,740
$1,958 81,560 $1,777 523 $14,190 1,907 $17,710 - $1,958
81,560
kWh
$1,777
523
kW-months/year
$14,190
1,907
MMBtu
$17,710
-
$
TOTAL IMPLEMENTED Savings:
$17,710
Cost:
$2,500
- - - - - - $17,710 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,710
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material