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IAC Assessment: WI0458
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IAC Assessment: WI0458
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Industrial Cutting Tools
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3427 -
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 42,000
Annual Production 475,000 Pieces
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,406 2,090,250 kWh $0.03
Electricity Demand $52,674 5,478 kW-months/year $9.62
Natural Gas $20,545 2,392 MMBtu $8.59
TOTAL ENERGY COSTS $156,199
RECOMMENDED SAVINGS* $27,699 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,959
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,180
Cost:
$17,325
$5,126 151,200 $3,054 302 - - - - - - $5,126
151,200
kWh
$3,054
302
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$6,420
Cost:
$18,000
- - - - $(-7,305) (-819) $13,725 55,566 - - -
-
kWh
-
-
kW-months/year
$(-7,305)
(-819)
MMBtu
$13,725
55,566
gal
-
-
$
03: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$4,400
Cost:
$3,500
- - $4,400 436 - - - - - - -
-
kWh
$4,400
436
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,959
Cost:
$7,900
- - - - $3,959 461 - - - - -
-
kWh
-
-
kW-months/year
$3,959
461
MMBtu
-
-
gal
-
-
$
05: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$1,980
Cost:
-
- - - - - - - - $1,980 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,980
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,707
Cost:
$3,500
$1,707 50,335 - - - - - - - - $1,707
50,335
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,053
Cost:
$740
$728 21,480 $325 32 - - - - - - $728
21,480
kWh
$325
32
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$27,699
Cost:
$50,965
$7,561 223,015 $7,779 770 $(-3,346) (-358) $13,725 55,566 $1,980 - $7,561
223,015
kWh
$7,779
770
kW-months/year
$(-3,346)
(-358)
MMBtu
$13,725
55,566
gal
$1,980
-
$
TOTAL IMPLEMENTED Savings:
$22,959
Cost:
$46,725
$5,126 151,200 $7,454 738 $(-3,346) (-358) $13,725 55,566 - - $5,126
151,200
kWh
$7,454
738
kW-months/year
$(-3,346)
(-358)
MMBtu
$13,725
55,566
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost