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IAC Assessment: WI0462
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IAC Assessment: WI0462
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Lighting Fixtures
NAICS 335129 - Other Lighting Equipment Manufacturing
SIC 3645 - Residential Lighting Fixtures
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 450,000
Annual Production 280,000 Pieces
Production Hrs. Annual 3,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,829 5,404,400 kWh $0.03
Electricity Demand $164,135 15,794 kW-months/year $10.39
Electricity Fees $63,072 - $ -
Natural Gas $247,312 36,967 MMBtu $6.69
TOTAL ENERGY COSTS $712,494
RECOMMENDED SAVINGS* $51,155 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$30,420
Cost:
$36,000
$(-2,500) (-70,028) - - - - - - $33,570 4,500,000 $(-650) - $(-2,500)
(-70,028)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$33,570
4,500,000
Tgal
$(-650)
-
$
02: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$8,389
Cost:
$14,000
$8,389 234,990 - - - - - - - - - - $8,389
234,990
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,916
Cost:
$8,000
$1,723 48,233 $2,193 201 - - - - - - - - $1,723
48,233
kWh
$2,193
201
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,136
Cost:
$1,800
- - $3,414 285 $722 - - - - - - - -
-
kWh
$3,414
285
kW-months/year
$722
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,319
Cost:
$500
- - - - - - $2,319 348 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,319
348
MMBtu
-
-
Tgal
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$808
Cost:
$2,500
$808 22,659 - - - - - - - - - - $808
22,659
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$798
Cost:
$840
$286 8,012 $512 47 - - - - - - - - $286
8,012
kWh
$512
47
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$369
Cost:
$438
$150 4,197 $219 20 - - - - - - - - $150
4,197
kWh
$219
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$51,155
Cost:
$64,078
$8,856 248,063 $6,338 553 $722 - $2,319 348 $33,570 4,500,000 $(-650) - $8,856
248,063
kWh
$6,338
553
kW-months/year
$722
-
$
$2,319
348
MMBtu
$33,570
4,500,000
Tgal
$(-650)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes