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IAC Assessment: WI0466
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IAC Assessment: WI0466
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Heat Exchanger Components
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 114
Plant Area (Sq.Ft.) 160,000
Annual Production 780,000 Pieces
Production Hrs. Annual 2,125
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,943 1,934,400 kWh $0.03
Electricity Demand $75,841 7,302 kW-months/year $10.39
Natural Gas $75,655 10,209 MMBtu $7.41
TOTAL ENERGY COSTS $222,439
RECOMMENDED SAVINGS* $32,621 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,842
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,842
Cost:
$30,850
$3,583 101,500 $6,259 573 - - - - - - - - $3,583
101,500
kWh
$6,259
573
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,059
Cost:
$1,200
- - - - $7,059 953 - - - - - - -
-
kWh
-
-
kW-months/year
$7,059
953
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$4,749
Cost:
$9,500
$(-769) 7,926 - - - - $5,518 2,280,000 - - - - $(-769)
7,926
kWh
-
-
kW-months/year
-
-
MMBtu
$5,518
2,280,000
Tgal
-
-
gal
-
-
$
04: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$4,435
Cost:
$10,000
- - - - $(-855) 115 - - $5,290 8,141 - - -
-
kWh
-
-
kW-months/year
$(-855)
115
MMBtu
-
-
Tgal
$5,290
8,141
gal
-
-
$
05: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$3,550
Cost:
-
- - - - - - - - - - $3,550 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$3,550
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,755
Cost:
$1,000
- - - - $1,755 237 - - - - - - -
-
kWh
-
-
kW-months/year
$1,755
237
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,231
Cost:
$740
$501 14,205 $730 67 - - - - - - - - $501
14,205
kWh
$730
67
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$32,621
Cost:
$53,290
$3,315 123,631 $6,989 640 $7,959 1,305 $5,518 2,280,000 $5,290 8,141 $3,550 - $3,315
123,631
kWh
$6,989
640
kW-months/year
$7,959
1,305
MMBtu
$5,518
2,280,000
Tgal
$5,290
8,141
gal
$3,550
-
$
TOTAL IMPLEMENTED Savings:
$9,842
Cost:
$30,850
$3,583 101,500 $6,259 573 - - - - - - - - $3,583
101,500
kWh
$6,259
573
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes