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IAC Assessment: WI0469
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IAC Assessment: WI0469
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Aluminum Castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 40,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 5,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,397 3,423,000 kWh $0.03
Electricity Demand $80,146 7,746 kW-months/year $10.35
Electricity Fees $32,200 - $ -
Natural Gas $60,827 8,510 MMBtu $7.15
TOTAL ENERGY COSTS $283,570
RECOMMENDED SAVINGS* $9,622 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,543
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,616
Cost:
$14,400
$3,737 110,250 $2,879 265 $3,737
110,250
kWh
$2,879
265
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,071
Cost:
-
$531 15,666 $540 50 $531
15,666
kWh
$540
50
kW-months/year
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$626
Cost:
-
$354 10,444 $272 25 $354
10,444
kWh
$272
25
kW-months/year
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$588
Cost:
$249
$272 8,019 $316 29 $272
8,019
kWh
$316
29
kW-months/year
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$463
Cost:
$640
$239 7,053 $224 21 $239
7,053
kWh
$224
21
kW-months/year
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$258
Cost:
$107
$165 4,860 $93 9 $165
4,860
kWh
$93
9
kW-months/year
TOTAL RECOMMENDED Savings:
$9,622
Cost:
$15,396
$5,298 156,292 $4,324 398 $5,298
156,292
kWh
$4,324
398
kW-months/year
TOTAL IMPLEMENTED Savings:
$2,543
Cost:
$356
$1,322 38,989 $1,221 112 $1,322
38,989
kWh
$1,221
112
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand