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IAC Assessment: WI0474
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IAC Assessment: WI0474
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Sintered Metal Products
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 320
Plant Area (Sq.Ft.) 190,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,640
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $623,954 24,705,972 kWh $0.03
Electricity Demand $392,584 43,054 kW-months/year $9.12
Electricity Fees $198,337 - $ -
TOTAL ENERGY COSTS $1,243,423
RECOMMENDED SAVINGS* $293,801 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $258,764
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ Tgal
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$213,585
Cost:
$150
$(-43,023) (-1,611,360) $(-21,552) (-2,238) - - - - $278,160 - - - $(-43,023)
(-1,611,360)
kWh
$(-21,552)
(-2,238)
kW-months/year
-
-
Tgal
-
-
gal
$278,160
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,878
Cost:
$44
$15,909 595,849 $7,969 828 - - - - - - - - $15,909
595,849
kWh
$7,969
828
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$22,030
Cost:
$17,000
$(-4,302) (-161,136) $(-2,156) (-224) $(-60) (-85,160) $28,548 85,160 - - - - $(-4,302)
(-161,136)
kWh
$(-2,156)
(-224)
kW-months/year
$(-60)
(-85,160)
Tgal
$28,548
85,160
gal
-
-
$
-
-
Tgal
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$21,301
Cost:
$39
$(-5,163) (-193,363) $(-2,586) (-269) - - - - - - $29,050 - $(-5,163)
(-193,363)
kWh
$(-2,586)
(-269)
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
$29,050
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$10,940
Cost:
$790
$7,035 263,534 $3,905 406 - - - - - - - - $7,035
263,534
kWh
$3,905
406
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,067
Cost:
$785
$2,067 77,427 - - - - - - - - - - $2,067
77,427
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$293,801
Cost:
$18,808
$(-27,477) (-1,029,049) $(-14,420) (-1,497) $(-60) (-85,160) $28,548 85,160 $278,160 - $29,050 - $(-27,477)
(-1,029,049)
kWh
$(-14,420)
(-1,497)
kW-months/year
$(-60)
(-85,160)
Tgal
$28,548
85,160
gal
$278,160
-
$
$29,050
-
Tgal
TOTAL IMPLEMENTED Savings:
$258,764
Cost:
$233
$(-32,277) (-1,208,874) $(-16,169) (-1,679) - - - - $278,160 - $29,050 - $(-32,277)
(-1,208,874)
kWh
$(-16,169)
(-1,679)
kW-months/year
-
-
Tgal
-
-
gal
$278,160
-
$
$29,050
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Ancillary Material Cost Water Consumption