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IAC Assessment: WI0476
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IAC Assessment: WI0476
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Steel Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 120,000
Annual Production 45,000 Tons
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,354 4,019,200 kWh $0.03
Electricity Demand $83,711 11,520 kW-months/year $7.27
Electricity Fees $12,458 - $ -
Natural Gas $35,611 4,514 MMBtu $7.89
TOTAL ENERGY COSTS $328,590
RECOMMENDED SAVINGS* $107,836 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,846
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
01: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$73,937
Cost:
$36,000
$(-1,841) (-60,375) - - $25,778 4,084 - - $50,000 18,000 $(-1,841)
(-60,375)
kWh
-
-
kW-months/year
$25,778
4,084
MMBtu
-
-
Tgal
$50,000
18,000
gal
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$15,807
Cost:
$21,000
$(-2,730) (-89,520) $(-1,374) (-179) - - $19,911 26,000,000 - - $(-2,730)
(-89,520)
kWh
$(-1,374)
(-179)
kW-months/year
-
-
MMBtu
$19,911
26,000,000
Tgal
-
-
gal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,856
Cost:
$8,856
$5,893 193,218 $2,963 386 - - - - - - $5,893
193,218
kWh
$2,963
386
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,082
Cost:
$2,944
$3,381 110,872 $1,701 228 - - - - - - $3,381
110,872
kWh
$1,701
228
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,557
Cost:
$4,280
$1,557 51,036 - - - - - - - - $1,557
51,036
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,148
Cost:
-
$764 25,065 $384 50 - - - - - - $764
25,065
kWh
$384
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,141
Cost:
$640
$732 23,993 $409 53 - - - - - - $732
23,993
kWh
$409
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$308
Cost:
$776
$154 5,035 $154 13 - - - - - - $154
5,035
kWh
$154
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$107,836
Cost:
$74,496
$7,910 259,324 $4,237 551 $25,778 4,084 $19,911 26,000,000 $50,000 18,000 $7,910
259,324
kWh
$4,237
551
kW-months/year
$25,778
4,084
MMBtu
$19,911
26,000,000
Tgal
$50,000
18,000
gal
TOTAL IMPLEMENTED Savings:
$3,846
Cost:
$4,920
$3,053 100,094 $793 103 - - - - - - $3,053
100,094
kWh
$793
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)