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IAC Assessment: WI0478
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IAC Assessment: WI0478
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Vinyl Sheeting
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 105,000
Annual Production 80,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,337 11,294,699 kWh $0.03
Electricity Demand $226,140 29,715 kW-months/year $7.61
Electricity Fees $81,326 - $ -
Natural Gas $155,122 24,064 MMBtu $6.45
TOTAL ENERGY COSTS $822,525
RECOMMENDED SAVINGS* $96,191 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,554
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$58,920
Cost:
$59,780
$58,920 1,796,328 - - - - - - - - $58,920
1,796,328
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,493
Cost:
$1,500
$6,880 209,770 $5,613 699 - - - - - - $6,880
209,770
kWh
$5,613
699
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,930
Cost:
$1,040
$1,944 59,270 $986 123 - - - - - - $1,944
59,270
kWh
$986
123
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,441
Cost:
-
$1,284 39,165 $1,397 174 - - - - $(-240) - $1,284
39,165
kWh
$1,397
174
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-240)
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,285
Cost:
$1,000
- - - - $2,285 354 - - - - -
-
kWh
-
-
kW-months/year
$2,285
354
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,814
Cost:
$23,430
$7,260 221,340 $3,554 443 - - - - - - $7,260
221,340
kWh
$3,554
443
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,125
Cost:
$2,500
- - - - - - $4,125 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,125
-
Tgal
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,183
Cost:
$1,200
- - - - $2,183 338 - - - - -
-
kWh
-
-
kW-months/year
$2,183
338
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$96,191
Cost:
$90,450
$76,288 2,325,873 $11,550 1,439 $4,468 692 $4,125 - $(-240) - $76,288
2,325,873
kWh
$11,550
1,439
kW-months/year
$4,468
692
MMBtu
$4,125
-
Tgal
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$7,554
Cost:
$2,240
$3,228 98,435 $2,383 297 $2,183 338 - - $(-240) - $3,228
98,435
kWh
$2,383
297
kW-months/year
$2,183
338
MMBtu
-
-
Tgal
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes