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IAC Assessment: WI0488
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IAC Assessment: WI0488
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2005
Principal Product Powder painting
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 170,000
Annual Production 6,000 Tons
Production Hrs. Annual 4,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,384 4,109,952 kWh $0.02
Electricity Demand $112,843 11,427 kW-months/year $9.88
Electricity Fees $13,449 - $ -
Natural Gas $490,116 68,529 MMBtu $7.15
TOTAL ENERGY COSTS $806,792
RECOMMENDED SAVINGS* $154,045 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,607
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$64,000
Cost:
$500,000
- - - - - - - - $64,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$64,000
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,442
Cost:
$86,314
$10,594 410,620 $12,848 1,232 - - - - - - $10,594
410,620
kWh
$12,848
1,232
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$64,000
Cost:
$17,000
- - - - - - $64,000 700,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$64,000
700,000
Tgal
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,604
Cost:
$600
- - - - $1,604 224 - - - - -
-
kWh
-
-
kW-months/year
$1,604
224
MMBtu
-
-
Tgal
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$347
Cost:
$100
$347 13,456 - - - - - - - - $347
13,456
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$307
Cost:
$156
$5 201 $302 29 - - - - - - $5
201
kWh
$302
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$131
Cost:
$800
$131 5,090 - - - - - - - - $131
5,090
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$214
Cost:
$273
$110 4,284 $104 10 - - - - - - $110
4,284
kWh
$104
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$154,045
Cost:
$605,243
$11,187 433,651 $13,254 1,271 $1,604 224 $64,000 700,000 $64,000 - $11,187
433,651
kWh
$13,254
1,271
kW-months/year
$1,604
224
MMBtu
$64,000
700,000
Tgal
$64,000
-
$
TOTAL IMPLEMENTED Savings:
$89,607
Cost:
$587,287
$11,051 428,360 $12,952 1,242 $1,604 224 - - $64,000 - $11,051
428,360
kWh
$12,952
1,242
kW-months/year
$1,604
224
MMBtu
-
-
Tgal
$64,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes