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IAC Assessment: WI0490
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IAC Assessment: WI0490
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2005
Principal Product Urethane couplings and sprockets
NAICS 325212 - Synthetic Rubber Manufacturing
SIC 3677 - Electronic Coils And Transformers
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 125,000
Annual Production 260,000 Pieces
Production Hrs. Annual 4,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $124,953 3,761,040 kWh $0.03
Electricity Demand $97,263 11,444 kW-months/year $8.50
Electricity Fees $42,238 - $ -
Natural Gas $145,078 19,699 MMBtu $7.36
TOTAL ENERGY COSTS $409,532
RECOMMENDED SAVINGS* $361,938 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,532
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$260,463
Cost:
$360,000
$(-11,600) (-332,357) $(-8,833) (-989) $280,896 - - - - - $(-11,600)
(-332,357)
kWh
$(-8,833)
(-989)
kW-months/year
$280,896
-
$
-
-
$
-
-
$
02: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$85,979
Cost:
$75,000
$(-521) (-14,920) $(-300) (-34) $88,000 - $(-1,200) - - - $(-521)
(-14,920)
kWh
$(-300)
(-34)
kW-months/year
$88,000
-
$
$(-1,200)
-
$
-
-
$
03: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$7,000
Cost:
$1,000
- - - - $(-1,000) - - - $8,000 - -
-
kWh
-
-
kW-months/year
$(-1,000)
-
$
-
-
$
$8,000
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,347
Cost:
$18,900
$3,590 102,900 $2,757 309 - - - - - - $3,590
102,900
kWh
$2,757
309
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$617
Cost:
$640
$333 9,547 $284 32 - - - - - - $333
9,547
kWh
$284
32
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$538
Cost:
$1,165
$408 11,682 $130 15 - - - - - - $408
11,682
kWh
$130
15
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$361
Cost:
-
$361 10,361 - - - - - - - - $361
10,361
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$317
Cost:
$227
$117 3,357 $200 22 - - - - - - $117
3,357
kWh
$200
22
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$316
Cost:
$52
$19 554 $297 33 - - - - - - $19
554
kWh
$297
33
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$361,938
Cost:
$456,984
$(-7,293) (-208,876) $(-5,465) (-612) $367,896 - $(-1,200) - $8,000 - $(-7,293)
(-208,876)
kWh
$(-5,465)
(-612)
kW-months/year
$367,896
-
$
$(-1,200)
-
$
$8,000
-
$
TOTAL IMPLEMENTED Savings:
$8,532
Cost:
$2,444
$905 25,954 $627 70 $(-1,000) - - - $8,000 - $905
25,954
kWh
$627
70
kW-months/year
$(-1,000)
-
$
-
-
$
$8,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost