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IAC Assessment: WI0492
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IAC Assessment: WI0492
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2005
Principal Product Laminated Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 134,000
Annual Production 4,000 Tons
Production Hrs. Annual 8,160
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $249,578 7,511,280 kWh $0.03
Electricity Demand $207,557 19,447 kW-months/year $10.67
Electricity Fees $78,476 - $ -
Natural Gas $224,524 27,711 MMBtu $8.10
TOTAL ENERGY COSTS $771,135
RECOMMENDED SAVINGS* $46,794 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,079
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,385
Cost:
$25,200
$9,768 279,888 $4,617 411 - - - - - - $9,768
279,888
kWh
$4,617
411
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$10,448
Cost:
$8,000
- - - - $(-522) (-65) $10,970 3,557 - - -
-
kWh
-
-
kW-months/year
$(-522)
(-65)
MMBtu
$10,970
3,557
gal
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$6,782
Cost:
$4,300
$3,319 95,115 - - $3,463 428 - - - - $3,319
95,115
kWh
-
-
kW-months/year
$3,463
428
MMBtu
-
-
gal
-
-
$
04: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$5,832
Cost:
$1,000
- - - - - - - - $5,832 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$5,832
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$3,033
Cost:
$2,155
$2,061 59,037 $972 87 - - - - - - $2,061
59,037
kWh
$972
87
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$2,820
Cost:
-
- - - - $2,820 348 - - - - -
-
kWh
-
-
kW-months/year
$2,820
348
MMBtu
-
-
gal
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,494
Cost:
$600
- - - - $1,494 184 - - - - -
-
kWh
-
-
kW-months/year
$1,494
184
MMBtu
-
-
gal
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,335
Cost:
$1,280
$875 25,079 $460 41 - - - - - - $875
25,079
kWh
$460
41
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$665
Cost:
$800
$665 19,054 - - - - - - - - $665
19,054
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$46,794
Cost:
$43,335
$16,688 478,173 $6,049 539 $7,255 895 $10,970 3,557 $5,832 - $16,688
478,173
kWh
$6,049
539
kW-months/year
$7,255
895
MMBtu
$10,970
3,557
gal
$5,832
-
$
TOTAL IMPLEMENTED Savings:
$26,079
Cost:
$30,235
$12,704 364,004 $6,049 539 $1,494 184 - - $5,832 - $12,704
364,004
kWh
$6,049
539
kW-months/year
$1,494
184
MMBtu
-
-
gal
$5,832
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost