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IAC Assessment: WI0505
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IAC Assessment: WI0505
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2006
Principal Product Printed Media
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2711 - Newspapers
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 125,000
Annual Production 1,600 Tons
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,108 2,754,180 kWh $0.04
Electricity Demand $76,603 6,945 kW-months/year $11.03
Natural Gas $9,895 946 MMBtu $10.46
TOTAL ENERGY COSTS $190,606
RECOMMENDED SAVINGS* $159,512 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,732
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$105,600
Cost:
$2,700
- - - - - - - - $105,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$105,600
-
%
02: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$38,400
Cost:
$1,000
- - - - - - $38,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$38,400
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,774
Cost:
$6,289
$3,807 100,710 $2,967 269 - - - - - - $3,807
100,710
kWh
$2,967
269
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,380
Cost:
$3,200
$(-291) (-7,700) - - $3,671 351 - - - - $(-291)
(-7,700)
kWh
-
-
kW-months/year
$3,671
351
MMBtu
-
-
$
-
-
%
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,205
Cost:
$7,840
$1,771 46,846 $1,434 130 - - - - - - $1,771
46,846
kWh
$1,434
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,153
Cost:
-
$1,359 35,954 $794 72 - - - - - - $1,359
35,954
kWh
$794
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$159,512
Cost:
$21,029
$6,646 175,810 $5,195 471 $3,671 351 $38,400 - $105,600 - $6,646
175,810
kWh
$5,195
471
kW-months/year
$3,671
351
MMBtu
$38,400
-
$
$105,600
-
%
TOTAL IMPLEMENTED Savings:
$117,732
Cost:
$16,829
$6,937 183,510 $5,195 471 - - - - $105,600 - $6,937
183,510
kWh
$5,195
471
kW-months/year
-
-
MMBtu
-
-
$
$105,600
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas By-product Production Increase in Production