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IAC Assessment: WI0516
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IAC Assessment: WI0516
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2006
Principal Product Precision machining
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 155
Plant Area (Sq.Ft.) 95,000
Annual Production 107,000,000 Pounds
Production Hrs. Annual 8,590
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,513 4,827,485 kWh $0.03
Electricity Demand $102,654 10,719 kW-months/year $9.58
Natural Gas $35,255 3,337 MMBtu $10.56
TOTAL ENERGY COSTS $271,422
RECOMMENDED SAVINGS* $1,022,801 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,928
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$987,800
Cost:
-
- - - - - - $987,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$987,800
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,265
Cost:
$33,480
$11,631 401,067 $5,634 560 - - - - $11,631
401,067
kWh
$5,634
560
kW-months/year
-
-
MMBtu
-
-
%
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,330
Cost:
$1,600
- - - - $7,330 706 - - -
-
kWh
-
-
kW-months/year
$7,330
706
MMBtu
-
-
%
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,311
Cost:
$1,000
- - - - $5,311 592 - - -
-
kWh
-
-
kW-months/year
$5,311
592
MMBtu
-
-
%
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,187
Cost:
$325
$2,187 75,413 - - - - - - $2,187
75,413
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
%
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,556
Cost:
$200
- - - - $1,556 148 - - -
-
kWh
-
-
kW-months/year
$1,556
148
MMBtu
-
-
%
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,352
Cost:
$2,560
$688 23,716 $664 66 - - - - $688
23,716
kWh
$664
66
kW-months/year
-
-
MMBtu
-
-
%
TOTAL RECOMMENDED Savings:
$1,022,801
Cost:
$39,165
$14,506 500,196 $6,298 626 $14,197 1,446 $987,800 - $14,506
500,196
kWh
$6,298
626
kW-months/year
$14,197
1,446
MMBtu
$987,800
-
%
TOTAL IMPLEMENTED Savings:
$23,928
Cost:
$37,040
$12,319 424,783 $6,298 626 $5,311 592 - - $12,319
424,783
kWh
$6,298
626
kW-months/year
$5,311
592
MMBtu
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production