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IAC Assessment: WM0001
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IAC Assessment: WM0001
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2012
Principal Product Grey and Ductile Iron Castings
NAICS 331511 - Iron Foundries
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 25
Plant Area (Sq.Ft.) 30,000
Annual Production 3,000 Tons
Production Hrs. Annual 4,680
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,938 2,036,400 kWh $0.05
Electricity Demand $122,345 13,378 kW-months/year $9.15
Electricity Fees $28,903 - $ -
Natural Gas $22,899 3,246 MMBtu $7.05
TOTAL ENERGY COSTS $320,570
RECOMMENDED SAVINGS* $34,685 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,165
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$435
Cost:
$200
$326 6,517 $109 17 - - - - $326
6,517
kWh
$109
17
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$362
Cost:
$30
$271 5,422 $91 14 - - - - $271
5,422
kWh
$91
14
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$488
Cost:
-
- - $488 192 - - - - -
-
kWh
$488
192
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,696
Cost:
-
$2,696 53,918 - - - - - - $2,696
53,918
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$27,100
Cost:
$78,000
- - - - - - $27,100 2,314,854 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$27,100
2,314,854
lb
06: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$236
Cost:
$79
- - - - $236 39 - - -
-
kWh
-
-
kW-months/year
$236
39
MMBtu
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$141
Cost:
$1,000
$120 2,383 $22 3 - - - - $120
2,383
kWh
$22
3
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,227
Cost:
$1,535
$2,421 48,410 $806 124 - - - - $2,421
48,410
kWh
$806
124
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$34,685
Cost:
$80,844
$5,834 116,650 $1,515 350 $236 39 $27,100 2,314,854 $5,834
116,650
kWh
$1,515
350
kW-months/year
$236
39
MMBtu
$27,100
2,314,854
lb
TOTAL IMPLEMENTED Savings:
$4,165
Cost:
$2,765
$3,138 62,732 $1,027 158 - - - - $3,138
62,732
kWh
$1,027
158
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)