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IAC Assessment: WM0055
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IAC Assessment: WM0055
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Custom Gearing
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $10,000,000-$50,000,000
# of Employees 138
Plant Area (Sq.Ft.) 265,000
Annual Production 10,000 Pieces
Production Hrs. Annual 6,120
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $594,950 9,453,834 kWh $0.06
Electricity Demand $264,762 20,586 kW-months/year $12.86
Electricity Fees $13,492 - $ -
Natural Gas $729,664 117,681 MMBtu $6.20
TOTAL ENERGY COSTS $1,720,218
RECOMMENDED SAVINGS* $44,556 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,250
Cost:
$7,500
- - - - - - $4,250 685 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,250
685
MMBtu
-
-
Tgal
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,514
Cost:
-
- - - - $2,514 - - - - - -
-
kWh
-
-
kW-months/year
$2,514
-
$
-
-
MMBtu
-
-
Tgal
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,316
Cost:
$600
$1,591 25,286 $725 56 - - - - - - $1,591
25,286
kWh
$725
56
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,969
Cost:
$715
$3,547 56,372 $1,422 111 - - - - - - $3,547
56,372
kWh
$1,422
111
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$610
Cost:
$630
$610 9,694 - - - - - - - - $610
9,694
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,131
Cost:
$7,030
$1,439 22,868 $692 54 - - - - - - $1,439
22,868
kWh
$692
54
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,975
Cost:
-
$1,860 29,563 $115 9 - - - - - - $1,860
29,563
kWh
$115
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$955
Cost:
$3,000
- - - - - - $955 154 - - -
-
kWh
-
-
kW-months/year
-
-
$
$955
154
MMBtu
-
-
Tgal
09: 3.4151 MINIMIZE WATER USAGE Savings:
$24,836
Cost:
$160
- - - - - - - - $24,836 5,820 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$24,836
5,820
Tgal
TOTAL RECOMMENDED Savings:
$44,556
Cost:
$19,635
$9,047 143,783 $2,954 230 $2,514 - $5,205 839 $24,836 5,820 $9,047
143,783
kWh
$2,954
230
kW-months/year
$2,514
-
$
$5,205
839
MMBtu
$24,836
5,820
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal