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IAC Assessment: WM0057
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IAC Assessment: WM0057
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Architectural Doors
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 173
Plant Area (Sq.Ft.) 700,000
Annual Production 130,000 Units
Production Hrs. Annual 4,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $532,123 8,147,681 kWh $0.07
Electricity Demand $187,856 23,482 kW-months/year $8.00
Electricity Fees $(-16,649) - $ -
Natural Gas $748,932 112,139 MMBtu $6.68
TOTAL ENERGY COSTS $1,452,262
RECOMMENDED SAVINGS* $80,621 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,492
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$21,391
Cost:
$35,000
- - - - - - $21,391 3,203 -
-
kWh
-
-
kW-months/year
-
-
$
$21,391
3,203
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,441
Cost:
$4,500
- - - - - - $10,441 1,563 -
-
kWh
-
-
kW-months/year
-
-
$
$10,441
1,563
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$133
Cost:
$122
- - - - - - $133 17 -
-
kWh
-
-
kW-months/year
-
-
$
$133
17
MMBtu
04: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$2,200
Cost:
-
- - - - $2,200 - - - -
-
kWh
-
-
kW-months/year
$2,200
-
$
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,235
Cost:
$2,200
$6,235 95,487 - - - - - - $6,235
95,487
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,046
Cost:
$302
$3,233 49,504 $813 102 - - - - $3,233
49,504
kWh
$813
102
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,492
Cost:
$1,470
$2,972 47,515 $520 65 - - - - $2,972
47,515
kWh
$520
65
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,825
Cost:
$1,125
$2,201 33,864 $624 78 - - - - $2,201
33,864
kWh
$624
78
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,273
Cost:
$9,911
$11,113 170,976 $3,160 395 - - - - $11,113
170,976
kWh
$3,160
395
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,633
Cost:
$10,068
$7,505 115,424 $2,128 266 - - - - $7,505
115,424
kWh
$2,128
266
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,180
Cost:
$7,175
$3,580 54,829 $600 75 - - - - $3,580
54,829
kWh
$600
75
kW-months/year
-
-
$
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,772
Cost:
$7,640
$1,772 31,870 - - - - - - $1,772
31,870
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$80,621
Cost:
$79,513
$38,611 599,469 $7,845 981 $2,200 - $31,965 4,783 $38,611
599,469
kWh
$7,845
981
kW-months/year
$2,200
-
$
$31,965
4,783
MMBtu
TOTAL IMPLEMENTED Savings:
$3,492
Cost:
$1,470
$2,972 47,515 $520 65 - - - - $2,972
47,515
kWh
$520
65
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas