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IAC Assessment: WM0099
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IAC Assessment: WM0099
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2016
Principal Product Milk replacer for calves
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 33
Plant Area (Sq.Ft.) 46,301
Annual Production 20,000 Units
Production Hrs. Annual 6,240
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,219 555,908 kWh $0.07
Electricity Demand $20,073 2,054 kW-months/year $9.77
Electricity Fees $6,333 - $ -
Natural Gas $42,977 7,172 MMBtu $5.99
TOTAL ENERGY COSTS $109,037
RECOMMENDED SAVINGS* $18,911 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $976
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$4,017
Cost:
$11,200
$4,017 61,796 - - - - - - $4,017
61,796
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,528
Cost:
-
- - $1,905 195 $1,623 - - - -
-
kWh
$1,905
195
kW-months/year
$1,623
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,427
Cost:
$12,056
$3,427 52,719 - - - - - - $3,427
52,719
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,414
Cost:
$4,360
$1,971 30,260 $443 46 - - - - $1,971
30,260
kWh
$443
46
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,368
Cost:
$2,600
$1,059 16,255 $309 32 - - - - $1,059
16,255
kWh
$309
32
kW-months/year
-
-
$
-
-
MMBtu
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$902
Cost:
$2,200
$902 13,882 - - - - - - $902
13,882
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$861
Cost:
$900
$861 13,252 - - - - - - $861
13,252
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$733
Cost:
$2,000
- - - - - - $733 121 -
-
kWh
-
-
kW-months/year
-
-
$
$733
121
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$685
Cost:
$481
- - - - - - $685 114 -
-
kWh
-
-
kW-months/year
-
-
$
$685
114
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$358
Cost:
$120
$281 4,316 $77 8 - - - - $281
4,316
kWh
$77
8
kW-months/year
-
-
$
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$344
Cost:
-
$284 4,365 $60 6 - - - - $284
4,365
kWh
$60
6
kW-months/year
-
-
$
-
-
MMBtu
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$274
Cost:
$315
- - - - - - $274 46 -
-
kWh
-
-
kW-months/year
-
-
$
$274
46
MMBtu
TOTAL RECOMMENDED Savings:
$18,911
Cost:
$36,232
$12,803 196,845 $2,793 286 $1,623 - $1,692 281 $12,803
196,845
kWh
$2,793
286
kW-months/year
$1,623
-
$
$1,692
281
MMBtu
TOTAL IMPLEMENTED Savings:
$976
Cost:
$435
$565 8,681 $137 14 - - $274 46 $565
8,681
kWh
$137
14
kW-months/year
-
-
$
$274
46
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas