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IAC Assessment: WM0124
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IAC Assessment: WM0124
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2018
Principal Product Plastic Automotive Components, Aerospace, Metal Bellows Assemblies and E
NAICS 334419 - Other Electronic Component Manufacturing
SIC 3625 - Relays And Industrial Controls
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 100,000
Annual Production 9,346,010 Pieces
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,582 1,779,863 kWh $0.07
Electricity Demand $35,831 5,071 kW-months/year $7.07
Electricity Fees $26,033 - $ -
Natural Gas $12,238 2,355 MMBtu $5.20
TOTAL ENERGY COSTS $194,684
RECOMMENDED SAVINGS* $28,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,978
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,040
Cost:
$13,392
$12,359 182,400 $3,681 521 - - - - - - - - $12,359
182,400
kWh
$3,681
521
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,620
Cost:
-
- - - - $2,620 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,620
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,534
Cost:
-
- - - - - - $1,534 295 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,534
295
MMBtu
-
-
Tgal
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,472
Cost:
$690
- - - - - - $1,472 283 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,472
283
MMBtu
-
-
Tgal
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,404
Cost:
$405
- - - - - - - - $1,404 1,860 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,404
1,860
Tgal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,387
Cost:
$1,710
$1,210 17,913 $177 25 - - - - - - - - $1,210
17,913
kWh
$177
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,363
Cost:
$700
$1,193 17,610 $170 24 - - - - - - - - $1,193
17,610
kWh
$170
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,192
Cost:
$2,370
$1,043 15,401 $149 21 - - - - - - - - $1,043
15,401
kWh
$149
21
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$462
Cost:
$630
$299 4,415 $42 6 - - - - - - $121 - $299
4,415
kWh
$42
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$121
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$291
Cost:
$740
- - - - - - $291 56 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$291
56
MMBtu
-
-
Tgal
-
-
$
11: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$248
Cost:
$834
- - - - - - $248 48 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$248
48
MMBtu
-
-
Tgal
-
-
$
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$243
Cost:
$340
$243 3,583 - - - - - - - - - - $243
3,583
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$137
Cost:
-
$137 2,016 - - - - - - - - - - $137
2,016
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$80
Cost:
$340
$59 875 $21 3 - - - - - - - - $59
875
kWh
$21
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
15: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$57
Cost:
-
$57 839 - - - - - - - - - - $57
839
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$28,530
Cost:
$22,151
$16,600 245,052 $4,240 600 $2,620 - $3,545 682 $1,404 1,860 $121 - $16,600
245,052
kWh
$4,240
600
kW-months/year
$2,620
-
$
$3,545
682
MMBtu
$1,404
1,860
Tgal
$121
-
$
TOTAL IMPLEMENTED Savings:
$2,978
Cost:
$1,710
$1,267 18,752 $177 25 - - $1,534 295 - - - - $1,267
18,752
kWh
$177
25
kW-months/year
-
-
$
$1,534
295
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage One-time Revenue or Avoided Cost