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IAC Assessment: WM0127
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IAC Assessment: WM0127
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2018
Principal Product Brake systems and components for recreational vehicles
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 160,000
Annual Production 1,000,000 Units
Production Hrs. Annual 5,760
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $263,491 4,019,160 kWh $0.07
Electricity Demand $127,584 9,246 kW-months/year $13.80
Electricity Fees $336 - $ -
Natural Gas $17,738 2,689 MMBtu $6.60
TOTAL ENERGY COSTS $409,149
RECOMMENDED SAVINGS* $87,783 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,538
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$36,186
Cost:
$37,500
$36,186 551,615 - - - - - - $36,186
551,615
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$18,171
Cost:
$48,514
$18,171 277,168 - - - - - - $18,171
277,168
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,300
Cost:
$9,602
$9,941 151,632 $4,359 316 - - - - $9,941
151,632
kWh
$4,359
316
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,136
Cost:
$2,000
$2,880 43,893 $1,256 91 - - - - $2,880
43,893
kWh
$1,256
91
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,828
Cost:
-
$3,828 58,354 - - - - - - $3,828
58,354
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$2,944
Cost:
$3,500
$2,944 44,908 - - - - - - $2,944
44,908
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,840
Cost:
$2,472
- - - - - - $2,840 437 -
-
kWh
-
-
kW-months/year
-
-
$
$2,840
437
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,412
Cost:
$666
$2,412 36,796 - - - - - - $2,412
36,796
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,110
Cost:
-
- - - - $2,110 - - - -
-
kWh
-
-
kW-months/year
$2,110
-
$
-
-
MMBtu
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$600
Cost:
$1,511
- - - - - - $600 91 -
-
kWh
-
-
kW-months/year
-
-
$
$600
91
MMBtu
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$256
Cost:
$47
$256 3,905 - - - - - - $256
3,905
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$87,783
Cost:
$105,812
$76,618 1,168,271 $5,615 407 $2,110 - $3,440 528 $76,618
1,168,271
kWh
$5,615
407
kW-months/year
$2,110
-
$
$3,440
528
MMBtu
TOTAL IMPLEMENTED Savings:
$6,538
Cost:
$1,511
$3,828 58,354 - - $2,110 - $600 91 $3,828
58,354
kWh
-
-
kW-months/year
$2,110
-
$
$600
91
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas