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IAC Assessment: WM0170
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IAC Assessment: WM0170
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2021
Principal Product Coating and Converting
NAICS 339999 - All Other Miscellaneous Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 150,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $482,938 8,339,847 kWh $0.06
Electricity Demand $268,439 19,238 kW-months/year $13.95
Electricity Fees $94,518 - $ -
Natural Gas $589,746 129,699 MMBtu $4.55
TOTAL ENERGY COSTS $1,435,641
RECOMMENDED SAVINGS* $20,286 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,656
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,931
Cost:
$24,300
- - $5,931 425 - - -
-
kWh
$5,931
425
kW-months/year
-
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$4,328
Cost:
$3,000
$3,089 53,267 $1,239 89 - - $3,089
53,267
kWh
$1,239
89
kW-months/year
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,204
Cost:
$875
$2,867 49,438 $1,336 96 - - $2,867
49,438
kWh
$1,336
96
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,851
Cost:
$3,500
$2,035 35,090 $816 58 - - $2,035
35,090
kWh
$816
58
kW-months/year
-
-
$
05: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,828
Cost:
$1,500
- - - - $1,828 - -
-
kWh
-
-
kW-months/year
$1,828
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$598
Cost:
$880
$498 8,594 $100 7 - - $498
8,594
kWh
$100
7
kW-months/year
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$330
Cost:
$182
$235 4,060 $94 7 - - $235
4,060
kWh
$94
7
kW-months/year
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$216
Cost:
$260
$154 2,661 $62 4 - - $154
2,661
kWh
$62
4
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$20,286
Cost:
$34,497
$8,880 153,110 $9,578 686 $1,828 - $8,880
153,110
kWh
$9,578
686
kW-months/year
$1,828
-
$
TOTAL IMPLEMENTED Savings:
$13,656
Cost:
$31,242
$5,514 95,078 $8,142 583 - - $5,514
95,078
kWh
$8,142
583
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees