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IAC Assessment: WV0036
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IAC Assessment: WV0036
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IAC Center West Virginia University
Assessment Year 1994
Principal Product Extruded aluminum products
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 160,000
Annual Production 6,500,000 Pounds
Production Hrs. Annual 6,732
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $779,157 11,297,480 kWh $0.07
Natural Gas $198,731 61,851 MMBtu $3.21
TOTAL ENERGY COSTS $977,888
RECOMMENDED SAVINGS* $67,097 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,917
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$641
Cost:
$10,433
$641 20,223 - - $641
20,223
kWh
-
-
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$298
Cost:
$7,270
$298 10,551 - - $298
10,551
kWh
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,461
Cost:
$2,598
- - $8,461 2,636 -
-
kWh
$8,461
2,636
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$41,062
Cost:
$5,000
- - $41,062 12,792 -
-
kWh
$41,062
12,792
MMBtu
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$10,474
Cost:
$5,800
- - $10,474 3,263 -
-
kWh
$10,474
3,263
MMBtu
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,183
Cost:
$967
$3,183 99,648 - - $3,183
99,648
kWh
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$336
Cost:
$620
$336 11,723 - - $336
11,723
kWh
-
-
MMBtu
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,377
Cost:
$365
$1,377 48,359 - - $1,377
48,359
kWh
-
-
MMBtu
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,265
Cost:
-
$1,265 44,549 - - $1,265
44,549
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$67,097
Cost:
$33,053
$7,100 235,053 $59,997 18,691 $7,100
235,053
kWh
$59,997
18,691
MMBtu
TOTAL IMPLEMENTED Savings:
$3,917
Cost:
$18,688
$3,917 135,405 - - $3,917
135,405
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas