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IAC Assessment: WV0075
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IAC Assessment: WV0075
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IAC Center West Virginia University
Assessment Year 1995
Principal Product Custom mixed rubber for molding and extrusions
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 90,000
Annual Production 38,000,000 Pounds
Production Hrs. Annual 7,956
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $415,676 7,538,101 kWh $0.06
Natural Gas $126,609 36,238 MMBtu $3.49
TOTAL ENERGY COSTS $610,275
RECOMMENDED SAVINGS* $73,783 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,642
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ MMBtu $ Tgal $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,706
Cost:
$855
$3,706 123,095 - - - - - - $3,706
123,095
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,349
Cost:
$22,310
$7,349 244,138 - - - - - - $7,349
244,138
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$493
Cost:
$600
$493 16,413 - - - - - - $493
16,413
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,722
Cost:
$378
$5,722 190,211 - - - - - - $5,722
190,211
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,783
Cost:
$250
$3,783 125,733 - - - - - - $3,783
125,733
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,194
Cost:
$1,085
- - $2,194 629 - - - - -
-
kWh
$2,194
629
MMBtu
-
-
Tgal
-
-
lb
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,005
Cost:
$500
- - $1,005 288 - - - - -
-
kWh
$1,005
288
MMBtu
-
-
Tgal
-
-
lb
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$3,196
Cost:
$2,194
- - $3,196 916 - - - - -
-
kWh
$3,196
916
MMBtu
-
-
Tgal
-
-
lb
09: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$10,573
Cost:
$4,300
- - $3,069 879 $7,504 2,387,000 - - -
-
kWh
$3,069
879
MMBtu
$7,504
2,387,000
Tgal
-
-
lb
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$6,023
Cost:
$725
- - $6,023 1,726 - - - - -
-
kWh
$6,023
1,726
MMBtu
-
-
Tgal
-
-
lb
11: 2.1222 INSTALL TURBULATORS Savings:
$3,340
Cost:
$700
- - $3,340 957 - - - - -
-
kWh
$3,340
957
MMBtu
-
-
Tgal
-
-
lb
12: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$323
Cost:
$415
- - $323 92 - - - - -
-
kWh
$323
92
MMBtu
-
-
Tgal
-
-
lb
13: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,415
Cost:
$480
- - $2,415 692 - - - - -
-
kWh
$2,415
692
MMBtu
-
-
Tgal
-
-
lb
14: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$5,140
Cost:
$2,400
- - $5,140 1,482 - - - - -
-
kWh
$5,140
1,482
MMBtu
-
-
Tgal
-
-
lb
15: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$18,521
Cost:
-
- - - - - - $18,521 619,164 -
-
kWh
-
-
MMBtu
-
-
Tgal
$18,521
619,164
lb
TOTAL RECOMMENDED Savings:
$73,783
Cost:
$37,192
$21,053 699,590 $26,705 7,661 $7,504 2,387,000 $18,521 619,164 $21,053
699,590
kWh
$26,705
7,661
MMBtu
$7,504
2,387,000
Tgal
$18,521
619,164
lb
TOTAL IMPLEMENTED Savings:
$28,642
Cost:
$29,210
$15,331 509,379 $5,807 1,663 $7,504 2,387,000 - - $15,331
509,379
kWh
$5,807
1,663
MMBtu
$7,504
2,387,000
Tgal
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)