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IAC Assessment: WV0107
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IAC Assessment: WV0107
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Machined Steel Products
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 47
Plant Area (Sq.Ft.) 98,250
Annual Production 1,500,000 Pieces
Production Hrs. Annual 5,202
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,938 1,290,739 kWh $0.04
Electricity Demand $71,639 3,967 kW-months/year $18.06
Electricity Fees $(-5,981) - $ -
Natural Gas $35,064 6,653 MMBtu $5.27
TOTAL ENERGY COSTS $151,660
RECOMMENDED SAVINGS* $44,198 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,277
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,023
Cost:
$2,717
$2,296 56,272 $2,727 98 - - - - - - - - - - $2,296
56,272
kWh
$2,727
98
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,463
Cost:
$1,518
$234 5,862 $1,229 66 - - - - - - - - - - $234
5,862
kWh
$1,229
66
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$328
Cost:
$70
$328 8,206 - - - - - - - - - - - - $328
8,206
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$274
Cost:
$360
$274 6,741 - - - - - - - - - - - - $274
6,741
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$179
Cost:
$35
$179 4,396 - - - - - - - - - - - - $179
4,396
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,414
Cost:
$2,750
- - - - $3,414 648 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,414
648
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$2,188
Cost:
$3,912
- - - - $2,188 415 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,188
415
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,362
Cost:
-
$2,362 58,030 - - - - - - - - - - - - $2,362
58,030
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$12,065
Cost:
$7,000
- - - - - - $16,065 - $(-4,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,065
-
$
$(-4,000)
-
$
-
-
$
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$102
Cost:
$100
- - - - - - - - - - - - $102 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$102
-
$
11: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$16,800
Cost:
$2,000
- - - - - - - - - - $16,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$16,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,198
Cost:
$20,462
$5,673 139,507 $3,956 164 $5,602 1,063 $16,065 - $(-4,000) - $16,800 - $102 - $5,673
139,507
kWh
$3,956
164
kW-months/year
$5,602
1,063
MMBtu
$16,065
-
$
$(-4,000)
-
$
$16,800
-
$
$102
-
$
TOTAL IMPLEMENTED Savings:
$40,277
Cost:
$17,607
$5,166 126,905 $3,956 164 $2,188 415 $16,065 - $(-4,000) - $16,800 - $102 - $5,166
126,905
kWh
$3,956
164
kW-months/year
$2,188
415
MMBtu
$16,065
-
$
$(-4,000)
-
$
$16,800
-
$
$102
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Primary Product By-product Production