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IAC Assessment: WV0117
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IAC Assessment: WV0117
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Diaphragms, Gauges, Transducers
NAICS n/a
SIC 3829 - Measuring & Controlling Devices, Nec
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 180,000
Annual Production 3,900,000 Pieces
Production Hrs. Annual 6,240
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,614 6,278,136 kWh $0.03
Electricity Demand $111,641 12,850 kW-months/year $8.69
Natural Gas $148,605 21,834 MMBtu $6.81
TOTAL ENERGY COSTS $433,860
RECOMMENDED SAVINGS* $1,329,997 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,979
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,328
Cost:
$484
$1,981 71,512 $1,347 155 - - - - - - $1,981
71,512
kWh
$1,347
155
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,793
Cost:
$3,114
$943 33,998 $2,850 328 - - - - - - $943
33,998
kWh
$2,850
328
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$63
Cost:
$30
$63 2,345 - - - - - - - - $63
2,345
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,037
Cost:
$417
$1,037 37,515 - - - - - - - - $1,037
37,515
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$907
Cost:
$615
$907 32,825 - - - - - - - - $907
32,825
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,795
Cost:
$200
$1,795 64,771 - - - - - - - - $1,795
64,771
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,252
Cost:
$1,175
$2,252 81,477 - - - - - - - - $2,252
81,477
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,386
Cost:
$1,000
- - - - $4,386 644 - - - - -
-
kWh
-
-
kW-months/year
$4,386
644
MMBtu
-
-
$
-
-
$
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,683
Cost:
$3,740
- - - - $2,683 394 - - - - -
-
kWh
-
-
kW-months/year
$2,683
394
MMBtu
-
-
$
-
-
$
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$3,753
Cost:
$1,600
- - - - $3,753 551 - - - - -
-
kWh
-
-
kW-months/year
$3,753
551
MMBtu
-
-
$
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$453
Cost:
-
$45 1,758 - - $408 60 - - - - $45
1,758
kWh
-
-
kW-months/year
$408
60
MMBtu
-
-
$
-
-
$
12: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,387
Cost:
-
- - - - - - $1,387 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,387
-
$
-
-
$
13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$4,160
Cost:
$200
- - - - - - $4,160 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,160
-
$
-
-
$
14: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,300,000
Cost:
$125,000
- - - - - - - - $1,300,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,300,000
-
$
TOTAL RECOMMENDED Savings:
$1,329,997
Cost:
$137,575
$9,023 326,201 $4,197 483 $11,230 1,649 $5,547 - $1,300,000 - $9,023
326,201
kWh
$4,197
483
kW-months/year
$11,230
1,649
MMBtu
$5,547
-
$
$1,300,000
-
$
TOTAL IMPLEMENTED Savings:
$14,979
Cost:
$4,028
$4,827 174,384 $4,197 483 $408 60 $5,547 - - - $4,827
174,384
kWh
$4,197
483
kW-months/year
$408
60
MMBtu
$5,547
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product