Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 1997 |
| Principal Product | Steel Rolls |
| NAICS | n/a |
| SIC | 3325 - Steel Foundries, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 103 |
| Plant Area (Sq.Ft.) | 217,000 |
| Annual Production | 5,000 Pieces |
| Production Hrs. Annual | 7,200 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,657,359 | 46,405,042 | kWh | $0.04 |
| Electricity Demand | $645,404 | 131,771 | kW-months/year | $4.90 |
| Electricity Fees | $54,054 | - | $ | - |
| Natural Gas | $1,667,457 | 545,463 | MMBtu | $3.06 |
| TOTAL ENERGY COSTS | $4,024,274 | |||
| RECOMMENDED SAVINGS* | $1,001,370 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $46,410 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $141 Cost: $127 |
$58 | 1,172 | $83 | 14 | - | - | - | - | - | - | - | - | - | - |
$58 1,172 kWh |
$83 14 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $9,494 Cost: $27,687 |
$5,269 | 103,458 | $4,225 | 864 | - | - | - | - | - | - | - | - | - | - |
$5,269 103,458 kWh |
$4,225 864 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $3,827 Cost: $920 |
$3,827 | 75,322 | - | - | - | - | - | - | - | - | - | - | - | - |
$3,827 75,322 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,460 Cost: $280 |
$1,460 | 28,722 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,460 28,722 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $1,572 Cost: $1,500 |
$1,572 | 30,774 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,572 30,774 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $2,050 Cost: $910 |
- | - | - | - | $2,050 | 670 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,050 670 MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $32,948 Cost: $910 |
- | - | - | - | $32,948 | 10,767 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$32,948 10,767 MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR |
Savings: $21,126 Cost: $43,250 |
$25,593 | 829,426 | $1,533 | 313 | - | - | - | - | $(-6,000) | - | - | - | - | - |
$25,593 829,426 kWh |
$1,533 313 kW-months/year |
- - MMBtu |
- - $ |
$(-6,000) - $ |
- - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $7,837 Cost: $9,000 |
$(-18) | (-293) | - | - | - | - | $(-1,250) | - | $5,136 | - | $3,969 | - | - | - |
$(-18) (-293) kWh |
- - kW-months/year |
- - MMBtu |
$(-1,250) - $ |
$5,136 - $ |
$3,969 - $ |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS |
Savings: $915 Cost: $5,000 |
- | - | - | - | - | - | $(-625) | - | $1,540 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$(-625) - $ |
$1,540 - $ |
- - $ |
- - % |
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| 11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $920,000 Cost: $1,507,800 |
- | - | - | - | - | - | - | - | - | - | - | - | $920,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
$920,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,001,370 Cost: $1,597,384 |
$37,761 | 1,068,581 | $5,841 | 1,191 | $34,998 | 11,437 | $(-1,875) | - | $676 | - | $3,969 | - | $920,000 | - | $37,761 1,068,581 kWh |
$5,841 1,191 kW-months/year |
$34,998 11,437 MMBtu |
$(-1,875) - $ |
$676 - $ |
$3,969 - $ |
$920,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $46,410 Cost: $29,644 |
$9,154 | 179,952 | $4,308 | 878 | $32,948 | 10,767 | - | - | - | - | - | - | - | - | $9,154 179,952 kWh |
$4,308 878 kW-months/year |
$32,948 10,767 MMBtu |
- - $ |
- - $ |
- - $ |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||