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IAC Assessment: WV0124
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IAC Assessment: WV0124
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Burners
NAICS n/a
SIC 3823 - Process Control Instruments
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 118,773
Annual Production 2,000 Pieces
Production Hrs. Annual 4,704
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,922 2,403,576 kWh $0.04
Electricity Demand $118,911 7,302 kW-months/year $16.28
Electricity Fees $(-7,046) - $ -
Natural Gas $112,758 19,444 MMBtu $5.80
TOTAL ENERGY COSTS $317,545
RECOMMENDED SAVINGS* $67,046 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,451
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,851
Cost:
$361
$618 17,292 $1,233 66 - - - - - - - - - - $618
17,292
kWh
$1,233
66
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,835
Cost:
$1,740
$221 6,155 $1,614 87 - - - - - - - - - - $221
6,155
kWh
$1,614
87
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$391
Cost:
$1,080
$391 10,844 - - - - - - - - - - - - $391
10,844
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$150
Cost:
$290
$150 4,103 - - - - - - - - - - - - $150
4,103
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$5,413
Cost:
-
$5,413 151,524 - - - - - - - - - - - - $5,413
151,524
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$7,818
Cost:
$6,200
- - - - $7,818 1,348 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,818
1,348
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$1,549
Cost:
$3,268
- - - - $1,549 267 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,549
267
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$11,865
Cost:
-
$288 7,913 - - $11,577 1,996 - - - - - - - - $288
7,913
kWh
-
-
kW-months/year
$11,577
1,996
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,276
Cost:
$800
- - - - $1,276 220 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,276
220
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,097
Cost:
$11,000
$(-13) (-293) - - - - $(-490) - $3,600 - - - - - $(-13)
(-293)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-490)
-
$
$3,600
-
$
-
-
$
-
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,924
Cost:
$10,000
$(-20) (-586) - - - - $(-980) - $3,429 - $1,495 - - - $(-20)
(-586)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-980)
-
$
$3,429
-
$
$1,495
-
$
-
-
$
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$7,143
Cost:
$1,570
$(-1,257) (-35,170) - - - - - - $8,400 - - - - - $(-1,257)
(-35,170)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$8,400
-
$
-
-
$
-
-
$
13: 4.632 CHANGE OPERATING CONDITIONS Savings:
$20,734
Cost:
$5,000
$(-3,266) (-91,442) - - - - $(-48,000) - - - $(-48,000) - $120,000 - $(-3,266)
(-91,442)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-48,000)
-
$
-
-
$
$(-48,000)
-
$
$120,000
-
$
TOTAL RECOMMENDED Savings:
$67,046
Cost:
$41,309
$2,525 70,340 $2,847 153 $22,220 3,831 $(-49,470) - $15,429 - $(-46,505) - $120,000 - $2,525
70,340
kWh
$2,847
153
kW-months/year
$22,220
3,831
MMBtu
$(-49,470)
-
$
$15,429
-
$
$(-46,505)
-
$
$120,000
-
$
TOTAL IMPLEMENTED Savings:
$24,451
Cost:
$10,951
$5,386 150,645 $2,847 153 $7,818 1,348 - - $8,400 - - - - - $5,386
150,645
kWh
$2,847
153
kW-months/year
$7,818
1,348
MMBtu
-
-
$
$8,400
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product