Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 1997 |
| Principal Product | Heat Processing Equipment |
| NAICS | n/a |
| SIC | 3567 - Industrial Furnaces And Ovens |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 190 |
| Plant Area (Sq.Ft.) | 102,950 |
| Annual Production | 60 Pieces |
| Production Hrs. Annual | 2,210 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $36,734 | 1,226,260 | kWh | $0.03 |
| Electricity Demand | $41,365 | 4,240 | kW-months/year | $9.76 |
| Electricity Fees | $15,993 | - | $ | - |
| Natural Gas | $61,467 | 14,287 | MMBtu | $4.30 |
| TOTAL ENERGY COSTS | $171,809 | |||
| RECOMMENDED SAVINGS* | $210,692 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $3,980 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $718 Cost: $807 |
$155 | 3,517 | $563 | 58 | - | - | - | - | - | - | - | - | - | - |
$155 3,517 kWh |
$563 58 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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| 02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $2,628 Cost: $4,080 |
$339 | 7,913 | $2,289 | 235 | - | - | - | - | - | - | - | - | - | - |
$339 7,913 kWh |
$2,289 235 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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| 03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $243 Cost: $480 |
$243 | 5,569 | - | - | - | - | - | - | - | - | - | - | - | - |
$243 5,569 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $391 Cost: $200 |
$391 | 9,086 | - | - | - | - | - | - | - | - | - | - | - | - |
$391 9,086 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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| 05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $19,644 Cost: $12,500 |
$(-88) | (-2,052) | - | - | $19,732 | 4,589 | - | - | - | - | - | - | - | - |
$(-88) (-2,052) kWh |
- - kW-months/year |
$19,732 4,589 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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| 06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $3,192 Cost: - |
- | - | - | - | $3,192 | 742 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,192 742 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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| 07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $96,588 Cost: $16,000 |
$6,741 | 156,800 | - | - | - | - | - | - | - | - | $1,463 | - | $88,384 | - |
$6,741 156,800 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$1,463 - $ |
$88,384 - $ |
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| 08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $538 Cost: $188 |
- | - | - | - | - | - | $538 | 103,552 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$538 103,552 Tgal |
- - $ |
- - $ |
- - $ |
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| 09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY |
Savings: $1,040 Cost: $200 |
- | - | - | - | - | - | - | - | - | - | $1,040 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$1,040 - $ |
- - $ |
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| 10: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS |
Savings: $85,710 Cost: $80,000 |
$2,835 | 65,944 | - | - | - | - | - | - | $82,875 | - | - | - | - | - |
$2,835 65,944 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$82,875 - $ |
- - $ |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $210,692 Cost: $114,455 |
$10,616 | 246,777 | $2,852 | 293 | $22,924 | 5,331 | $538 | 103,552 | $82,875 | - | $2,503 | - | $88,384 | - | $10,616 246,777 kWh |
$2,852 293 kW-months/year |
$22,924 5,331 MMBtu |
$538 103,552 Tgal |
$82,875 - $ |
$2,503 - $ |
$88,384 - $ |
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| TOTAL IMPLEMENTED |
Savings: $3,980 Cost: $5,567 |
$1,128 | 26,085 | $2,852 | 293 | - | - | - | - | - | - | - | - | - | - | $1,128 26,085 kWh |
$2,852 293 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||