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IAC Assessment: WV0150
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IAC Assessment: WV0150
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IAC Center West Virginia University
Assessment Year 1998
Principal Product Carbon and carbon products
NAICS n/a
SIC 3370 -
Sales $1,000,000-$5,000,000
# of Employees 21
Plant Area (Sq.Ft.) 87,120
Annual Production 6,000 Tons
Production Hrs. Annual 4,160
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,042 2,041,911 kWh $0.05
Electricity Demand $24,878 4,862 kW-months/year $5.12
Electricity Fees $2,356 - $ -
Fuel Oil #2 $94,798 22,278 MMBtu $4.26
TOTAL ENERGY COSTS $227,074
RECOMMENDED SAVINGS* $71,662 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,874
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Gas Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Gas Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $
01: 2.7122 DISCONNECT BALLASTS Savings:
$2,140
Cost:
$1,080
$2,140 54,513 - - - - - - - - - - $2,140
54,513
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$300
Cost:
$105
$300 7,620 - - - - - - - - - - $300
7,620
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$276
Cost:
$212
$276 7,034 - - - - - - - - - - $276
7,034
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$230
Cost:
-
$230 5,862 - - - - - - - - - - $230
5,862
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$4,340
Cost:
$7,200
- - - - - - $4,340 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,340
-
MMBtu
-
-
lb
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$152
Cost:
$1,400
$60 5,275 $92 16 - - - - - - - - $60
5,275
kWh
$92
16
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,570
Cost:
-
$4,570 116,354 - - - - - - - - - - $4,570
116,354
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$418
Cost:
$156
- - - - $418 98 - - - - - - -
-
kWh
-
-
kW-months/year
$418
98
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$261
Cost:
$40
$261 6,741 - - - - - - - - - - $261
6,741
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$16,800
Cost:
$400
- - - - - - - - $16,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$16,800
-
lb
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,375
Cost:
$200
- - - - - - - - $1,375 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$1,375
-
lb
-
-
$
12: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$40,800
Cost:
$50,000
- - - - - - - - - - $40,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$40,800
-
$
TOTAL RECOMMENDED Savings:
$71,662
Cost:
$60,793
$7,837 203,399 $92 16 $418 98 $4,340 - $18,175 - $40,800 - $7,837
203,399
kWh
$92
16
kW-months/year
$418
98
MMBtu
$4,340
-
MMBtu
$18,175
-
lb
$40,800
-
$
TOTAL IMPLEMENTED Savings:
$25,874
Cost:
$3,437
$7,607 197,537 $92 16 - - - - $18,175 - - - $7,607
197,537
kWh
$92
16
kW-months/year
-
-
MMBtu
-
-
MMBtu
$18,175
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Gas Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Gas Solid Waste (non-haz) Ancillary Material Cost