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IAC Assessment: WV0156
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IAC Assessment: WV0156
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Boxes(PVC, Fiberglass, Steel)
NAICS n/a
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $10,000,000-$50,000,000
# of Employees 147
Plant Area (Sq.Ft.) 300,000
Annual Production 6,000,000 Pieces
Production Hrs. Annual 8,496
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $299,238 5,897,421 kWh $0.05
Electricity Demand $67,167 13,554 kW-months/year $4.96
Electricity Fees $3,849 - $ -
Natural Gas $60,612 20,616 MMBtu $2.94
TOTAL ENERGY COSTS $430,866
RECOMMENDED SAVINGS* $117,797 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,378
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product
$ kWh $ MMBtu $ Tgal $ lb $ lb $ $ $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$17,572
Cost:
$15,591
$17,572 446,659 - - - - - - - - - - - - $17,572
446,659
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,158
Cost:
$672
- - $1,158 394 - - - - - - - - - - -
-
kWh
$1,158
394
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$4,324
Cost:
$4,800
- - - - - - - - - - $4,324 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$4,324
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$7,399
Cost:
$1,876
$7,399 163,834 - - - - - - - - - - - - $7,399
163,834
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$732
Cost:
$671
$732 5,569 - - - - - - - - - - - - $732
5,569
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,548
Cost:
$144
$2,548 64,771 - - - - - - - - - - - - $2,548
64,771
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,743
Cost:
$60
$1,743 44,256 - - - - - - - - - - - - $1,743
44,256
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,888
Cost:
$4,000
- - $6,888 2,390 - - - - - - - - - - -
-
kWh
$6,888
2,390
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.1224 REPLACE BOILER Savings:
$2,866
Cost:
$49,515
- - $2,866 975 - - - - - - - - - - -
-
kWh
$2,866
975
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,638
Cost:
$23
$5,638 143,318 - - - - - - - - - - - - $5,638
143,318
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$4,852
Cost:
$3,756
- - - - $4,852 - - - - - - - - - -
-
kWh
-
-
MMBtu
$4,852
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
12: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$560
Cost:
-
- - - - - - - - $560 - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$560
-
lb
-
-
$
-
-
$
13: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$600
Cost:
$42
- - - - - - $600 - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$600
-
lb
-
-
lb
-
-
$
-
-
$
14: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$4,667
Cost:
$260
- - - - - - - - - - - - $4,667 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
$4,667
-
$
15: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$56,250
Cost:
$4,800
- - - - - - - - - - $56,250 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$56,250
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$117,797
Cost:
$86,210
$35,632 868,407 $10,912 3,759 $4,852 - $600 - $560 - $60,574 - $4,667 - $35,632
868,407
kWh
$10,912
3,759
MMBtu
$4,852
-
Tgal
$600
-
lb
$560
-
lb
$60,574
-
$
$4,667
-
$
TOTAL IMPLEMENTED Savings:
$20,378
Cost:
$3,488
$18,060 421,748 $1,158 394 - - $600 - $560 - - - - - $18,060
421,748
kWh
$1,158
394
MMBtu
-
-
Tgal
$600
-
lb
$560
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ lb $ $ $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product