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IAC Assessment: WV0160
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IAC Assessment: WV0160
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Rubber molds and machine parts
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 80,000
Annual Production 0 Units
Production Hrs. Annual 7,280
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,971 2,488,863 kWh $0.06
Natural Gas $14,840 2,697 MMBtu $5.50
TOTAL ENERGY COSTS $165,811
RECOMMENDED SAVINGS* $218,483 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $182,661
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes
$ kWh $ MMBtu $ Tgal $ lb $ lb $ $
01: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$1,892
Cost:
$480
- - $1,892 296 - - - - - - - - -
-
kWh
$1,892
296
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$391
Cost:
$212
$391 6,448 - - - - - - - - - - $391
6,448
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$2,058
Cost:
$1,200
- - - - - - - - - - $2,058 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$2,058
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,689
Cost:
$15
$1,689 27,843 - - - - - - - - - - $1,689
27,843
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$142
Cost:
-
$142 2,345 - - - - - - - - - - $142
2,345
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$830
Cost:
$130
$830 13,775 - - - - - - - - - - $830
13,775
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$333
Cost:
$214
- - $333 6 - - - - - - - - -
-
kWh
$333
6
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$25,624
Cost:
$16,640
$46,584 767,878 $(-20,960) (-3,275) - - - - - - - - $46,584
767,878
kWh
$(-20,960)
(-3,275)
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
09: 3.3133 USE OTHER WASTE CONCENTRATION METHODS Savings:
$4,680
Cost:
$140
- - - - $4,680 - - - - - - - -
-
kWh
-
-
MMBtu
$4,680
-
Tgal
-
-
lb
-
-
lb
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$776
Cost:
$5,000
- - - - - - $776 - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$776
-
lb
-
-
lb
-
-
$
11: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$68
Cost:
-
- - - - - - - - $68 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$68
-
lb
-
-
$
12: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$180,000
Cost:
$11,000
- - - - - - - - - - $180,000 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$180,000
-
$
TOTAL RECOMMENDED Savings:
$218,483
Cost:
$35,031
$49,636 818,289 $(-18,735) (-2,973) $4,680 - $776 - $68 - $182,058 - $49,636
818,289
kWh
$(-18,735)
(-2,973)
MMBtu
$4,680
-
Tgal
$776
-
lb
$68
-
lb
$182,058
-
$
TOTAL IMPLEMENTED Savings:
$182,661
Cost:
$11,145
$2,661 43,963 - - - - - - - - $180,000 - $2,661
43,963
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$180,000
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ lb $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Administrative Changes