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IAC Assessment: WV0161
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IAC Assessment: WV0161
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Automotive parts
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 468
Plant Area (Sq.Ft.) 144,000
Annual Production 2,860,000 Pieces
Production Hrs. Annual 4,420
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,290 3,683,470 kWh $0.01
Electricity Demand $107,109 9,572 kW-months/year $11.19
Electricity Fees $57,854 - $ -
Natural Gas $59,910 13,650 MMBtu $4.39
TOTAL ENERGY COSTS $272,163
RECOMMENDED SAVINGS* $120,403 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $107,926
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes
$ kWh $ MMBtu $ MMBtu $ lb $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$199
Cost:
$250
$199 6,741 - - - - - - - - - - $199
6,741
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$619
Cost:
$160
$619 21,688 - - - - - - - - - - $619
21,688
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,368
Cost:
$15
$1,368 48,066 - - - - - - - - - - $1,368
48,066
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,060
Cost:
$15
$1,060 36,928 - - - - - - - - - - $1,060
36,928
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$486
Cost:
$100
$486 16,999 - - - - - - - - - - $486
16,999
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,728
Cost:
$740
- - - - $2,728 620 - - - - - - -
-
kWh
-
-
MMBtu
$2,728
620
MMBtu
-
-
lb
-
-
lb
-
-
$
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$5,666
Cost:
$4,400
- - - - $5,666 1,298 - - - - - - -
-
kWh
-
-
MMBtu
$5,666
1,298
MMBtu
-
-
lb
-
-
lb
-
-
$
08: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$730
Cost:
$1,826
- - $(-2,839) (-811) $3,569 811 - - - - - - -
-
kWh
$(-2,839)
(-811)
MMBtu
$3,569
811
MMBtu
-
-
lb
-
-
lb
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$610
Cost:
$608
$610 4,103 - - - - - - - - - - $610
4,103
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
10: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$1,824
Cost:
$11,000
- - $(-12,763) (-3,647) $14,587 3,647 - - - - - - -
-
kWh
$(-12,763)
(-3,647)
MMBtu
$14,587
3,647
MMBtu
-
-
lb
-
-
lb
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$720
Cost:
$200
- - - - - - $720 - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$720
-
lb
-
-
lb
-
-
$
12: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$393
Cost:
-
- - - - - - - - $393 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
$393
-
lb
-
-
$
13: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$104,000
Cost:
$32,500
- - - - - - - - - - $104,000 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
$104,000
-
$
TOTAL RECOMMENDED Savings:
$120,403
Cost:
$51,814
$4,342 134,525 $(-15,602) (-4,458) $26,550 6,376 $720 - $393 - $104,000 - $4,342
134,525
kWh
$(-15,602)
(-4,458)
MMBtu
$26,550
6,376
MMBtu
$720
-
lb
$393
-
lb
$104,000
-
$
TOTAL IMPLEMENTED Savings:
$107,926
Cost:
$32,790
$3,533 123,681 - - - - - - $393 - $104,000 - $3,533
123,681
kWh
-
-
MMBtu
-
-
MMBtu
-
-
lb
$393
-
lb
$104,000
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ lb $ lb $ $
Electricity Usage Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes