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IAC Assessment: WV0233
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IAC Assessment: WV0233
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Plastic totes and Containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 209,381
Annual Production 21,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $475,395 11,282,400 kWh $0.04
Electricity Demand $182,326 23,526 kW-months/year $7.75
Natural Gas $86,530 7,769 MMBtu $11.14
TOTAL ENERGY COSTS $744,251
RECOMMENDED SAVINGS* $101,650 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,693
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$3,670
Cost:
$1,375
$2,750 65,266 $920 10 - - - - - - - - $2,750
65,266
kWh
$920
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,719
Cost:
$624
- - - - $2,719 243 - - - - - - -
-
kWh
-
-
kW-months/year
$2,719
243
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,145
Cost:
$7,000
$1,606 38,090 $539 6 - - - - - - - - $1,606
38,090
kWh
$539
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$988
Cost:
$272
$741 17,580 $247 3 - - - - - - - - $741
17,580
kWh
$247
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,409
Cost:
$3,500
$1,805 42,834 $604 6 - - - - - - - - $1,805
42,834
kWh
$604
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$616
Cost:
$720
$309 7,200 $307 3 - - - - - - - - $309
7,200
kWh
$307
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,395
Cost:
$1,590
- - - - $2,395 215 - - - - - - -
-
kWh
-
-
kW-months/year
$2,395
215
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$11,333
Cost:
$900
$8,497 201,501 $2,836 31 - - - - - - - - $8,497
201,501
kWh
$2,836
31
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,539
Cost:
$750
$2,655 62,995 $884 10 - - - - - - - - $2,655
62,995
kWh
$884
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$19,934
Cost:
$1,800
$14,940 354,530 $4,994 54 - - - - - - - - $14,940
354,530
kWh
$4,994
54
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$934
Cost:
$50
$700 16,616 $234 3 - - - - - - - - $700
16,616
kWh
$234
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,023
Cost:
$10,350
$6,014 142,692 $2,009 22 - - - - - - - - $6,014
142,692
kWh
$2,009
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
13: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$7,659
Cost:
$2,960
- - - - $7,659 688 - - - - - - -
-
kWh
-
-
kW-months/year
$7,659
688
MMBtu
-
-
gal
-
-
lb
-
-
$
14: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,875
Cost:
$740
- - - - - - $1,875 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,875
-
gal
-
-
lb
-
-
$
15: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$4,800
Cost:
$50
- - - - - - - - $4,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,800
-
lb
-
-
$
16: 4.426 MODIFY WORKLOAD Savings:
$28,611
Cost:
$5,200
- - - - - - - - - - $28,611 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$28,611
-
$
TOTAL RECOMMENDED Savings:
$101,650
Cost:
$37,881
$40,017 949,304 $13,574 148 $12,773 1,146 $1,875 - $4,800 - $28,611 - $40,017
949,304
kWh
$13,574
148
kW-months/year
$12,773
1,146
MMBtu
$1,875
-
gal
$4,800
-
lb
$28,611
-
$
TOTAL IMPLEMENTED Savings:
$52,693
Cost:
$17,107
$33,951 805,385 $11,547 126 $2,395 215 - - $4,800 - - - $33,951
805,385
kWh
$11,547
126
kW-months/year
$2,395
215
MMBtu
-
-
gal
$4,800
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes