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IAC Assessment: WV0236
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IAC Assessment: WV0236
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Envelopes
NAICS n/a
SIC 2677 - Envelopes
Sales $100,000,000-$500,000,000
# of Employees 848
Plant Area (Sq.Ft.) 380,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $346,421 19,651,200 kWh $0.02
Electricity Demand $246,635 39,824 kW-months/year $6.19
Natural Gas $89,412 7,763 MMBtu $11.52
TOTAL ENERGY COSTS $682,468
RECOMMENDED SAVINGS* $154,003 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,638
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,180
Cost:
$4,900
$8,540 305,892 $3,640 49 - - - - - - - - $8,540
305,892
kWh
$3,640
49
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$826
Cost:
$585
$581 47,847 $245 3 - - - - - - - - $581
47,847
kWh
$245
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$29,035
Cost:
$44,954
$20,344 728,691 $8,691 117 - - - - - - - - $20,344
728,691
kWh
$8,691
117
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,403
Cost:
$124
$985 35,226 $418 6 - - - - - - - - $985
35,226
kWh
$418
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$37,820
Cost:
$422
- - - - $37,820 3,284 - - - - - - -
-
kWh
-
-
kW-months/year
$37,820
3,284
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,340
Cost:
$84
$5,146 184,340 $2,194 30 - - - - - - - - $5,146
184,340
kWh
$2,194
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,206
Cost:
$3,600
$564 20,218 $642 9 - - - - - - - - $564
20,218
kWh
$642
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,272
Cost:
$750
$892 31,937 $380 5 - - - - - - - - $892
31,937
kWh
$380
5
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$12,994
Cost:
$560
$9,233 330,211 $3,929 53 - - - - $(-168) - - - $9,233
330,211
kWh
$3,929
53
kW-months/year
-
-
MMBtu
-
-
gal
$(-168)
-
$
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,237
Cost:
$2,163
- - - - $8,237 715 - - - - - - -
-
kWh
-
-
kW-months/year
$8,237
715
MMBtu
-
-
gal
-
-
$
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,850
Cost:
$1,537
- - - - - - $5,850 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,850
-
gal
-
-
$
-
-
$
12: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$21,840
Cost:
$13,000
- - - - - - - - - - $21,840 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$21,840
-
$
13: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$14,000
Cost:
$6,000
- - - - - - - - - - $14,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$14,000
-
$
TOTAL RECOMMENDED Savings:
$154,003
Cost:
$78,679
$46,285 1,684,362 $20,139 272 $46,057 3,999 $5,850 - $(-168) - $35,840 - $46,285
1,684,362
kWh
$20,139
272
kW-months/year
$46,057
3,999
MMBtu
$5,850
-
gal
$(-168)
-
$
$35,840
-
$
TOTAL IMPLEMENTED Savings:
$73,638
Cost:
$10,901
$24,956 920,445 $11,030 149 $37,820 3,284 - - $(-168) - - - $24,956
920,445
kWh
$11,030
149
kW-months/year
$37,820
3,284
MMBtu
-
-
gal
$(-168)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes