IAC logo
IAC Assessment: WV0238
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0238
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2002
Principal Product Welded Assembly for Automobiles
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 50,000
Annual Production 45,900 Pieces
Production Hrs. Annual 4,340
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,541 1,912,480 kWh $0.05
Electricity Demand $22,291 4,200 kW-months/year $5.31
Natural Gas $936 85 MMBtu $11.01
TOTAL ENERGY COSTS $123,768
RECOMMENDED SAVINGS* $42,925 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,778
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ lb $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,740
Cost:
$100
$2,307 44,185 $433 72 - - - - - - - - $2,307
44,185
kWh
$433
72
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$424
Cost:
$60
$323 6,187 $101 17 - - - - - - - - $323
6,187
kWh
$101
17
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,462
Cost:
$188
$1,232 23,396 $230 38 - - - - - - - - $1,232
23,396
kWh
$230
38
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,250
Cost:
$315
$1,710 32,634 $540 90 - - - - - - - - $1,710
32,634
kWh
$540
90
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,894
Cost:
$2,910
$1,232 23,291 $662 110 - - - - - - - - $1,232
23,291
kWh
$662
110
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,806
Cost:
-
$3,742 71,658 $2,064 344 - - - - - - - - $3,742
71,658
kWh
$2,064
344
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$649
Cost:
$450
$493 9,376 $156 26 - - - - - - - - $493
9,376
kWh
$156
26
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,813
Cost:
-
$2,941 55,963 $1,872 312 - - - - - - - - $2,941
55,963
kWh
$1,872
312
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
Tgal
09: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$6,165
Cost:
-
$5,421 103,118 $1,728 288 - - - - - - $(-984) - $5,421
103,118
kWh
$1,728
288
kW-months/year
-
-
lb
-
-
$
-
-
$
$(-984)
-
Tgal
10: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,562
Cost:
$150
$1,324 25,198 $418 70 - - $(-180) - - - - - $1,324
25,198
kWh
$418
70
kW-months/year
-
-
lb
$(-180)
-
$
-
-
$
-
-
Tgal
11: 3.5317 SELL / OFFER BY-PRODUCT AS ANIMAL FEED Savings:
$2,080
Cost:
$100
- - - - $2,080 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,080
-
lb
-
-
$
-
-
$
-
-
Tgal
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,560
Cost:
$100
- - - - $1,560 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,560
-
lb
-
-
$
-
-
$
-
-
Tgal
13: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$11,520
Cost:
$1,620
- - - - - - - - $11,520 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$11,520
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$42,925
Cost:
$5,993
$20,725 395,006 $8,204 1,367 $3,640 - $(-180) - $11,520 - $(-984) - $20,725
395,006
kWh
$8,204
1,367
kW-months/year
$3,640
-
lb
$(-180)
-
$
$11,520
-
$
$(-984)
-
Tgal
TOTAL IMPLEMENTED Savings:
$23,778
Cost:
$4,185
$14,072 268,492 $6,246 1,041 $3,640 - $(-180) - - - - - $14,072
268,492
kWh
$6,246
1,041
kW-months/year
$3,640
-
lb
$(-180)
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption