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IAC Assessment: WV0239
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IAC Assessment: WV0239
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Metal coatings
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 140,000
Annual Production 200,000 Pieces
Production Hrs. Annual 5,100
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $338,529 5,249,460 kWh $0.06
Electricity Demand $85,065 11,862 kW-months/year $7.17
Natural Gas $708,124 73,568 MMBtu $9.63
TOTAL ENERGY COSTS $1,131,718
RECOMMENDED SAVINGS* $281,483 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,272
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,858
Cost:
$13,440
$6,992 107,489 $1,866 25 - - - - - - - - $6,992
107,489
kWh
$1,866
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,082
Cost:
$500
$800 12,306 $282 4 - - - - - - - - $800
12,306
kWh
$282
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,589
Cost:
$4,390
- - - - $14,589 1,515 - - - - - - -
-
kWh
-
-
kW-months/year
$14,589
1,515
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,526
Cost:
$1,582
- - - - $10,526 1,093 - - - - - - -
-
kWh
-
-
kW-months/year
$10,526
1,093
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,072
Cost:
$1,080
- - - - $3,072 319 - - - - - - -
-
kWh
-
-
kW-months/year
$3,072
319
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,529
Cost:
-
$2,058 31,644 $471 6 - - - - - - - - $2,058
31,644
kWh
$471
6
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,408
Cost:
$1,044
$273 36,625 $1,135 7 - - - - - - - - $273
36,625
kWh
$1,135
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,932
Cost:
$5,580
- - - - $5,932 616 - - - - - - -
-
kWh
-
-
kW-months/year
$5,932
616
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,443
Cost:
$140
- - - - $18,443 1,915 - - - - - - -
-
kWh
-
-
kW-months/year
$18,443
1,915
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,680
Cost:
$300
$4,770 73,250 $1,090 14 - - - - $(-180) - - - $4,770
73,250
kWh
$1,090
14
kW-months/year
-
-
MMBtu
-
-
lb
$(-180)
-
$
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$174,164
Cost:
$15,000
- - - - - - $174,164 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$174,164
-
lb
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$7,200
Cost:
$100
- - - - - - $7,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,200
-
lb
-
-
$
-
-
$
13: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$28,000
Cost:
$12,000
- - - - - - - - - - $28,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$28,000
-
$
TOTAL RECOMMENDED Savings:
$281,483
Cost:
$55,156
$14,893 261,314 $4,844 56 $52,562 5,458 $181,364 - $(-180) - $28,000 - $14,893
261,314
kWh
$4,844
56
kW-months/year
$52,562
5,458
MMBtu
$181,364
-
lb
$(-180)
-
$
$28,000
-
$
TOTAL IMPLEMENTED Savings:
$48,272
Cost:
$16,604
$14,893 261,314 $4,844 56 $21,515 2,234 $7,200 - $(-180) - - - $14,893
261,314
kWh
$4,844
56
kW-months/year
$21,515
2,234
MMBtu
$7,200
-
lb
$(-180)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes