IAC logo
IAC Assessment: WV0240
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0240
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2002
Principal Product Machinery for Rubber Industry
NAICS n/a
SIC 3553 - Woodworking Machinery
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 295,000
Annual Production 4,000 Pieces
Production Hrs. Annual 4,125
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,028 3,220,107 kWh $0.05
Electricity Demand $59,281 9,044 kW-months/year $6.55
Natural Gas $277,323 35,567 MMBtu $7.80
TOTAL ENERGY COSTS $494,632
RECOMMENDED SAVINGS* $133,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $80,412
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,256
Cost:
$450
$906 18,459 $350 5 - - - - - - - - - - $906
18,459
kWh
$350
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,302
Cost:
$26,610
$6,529 132,949 $2,773 36 - - - - - - - - - - $6,529
132,949
kWh
$2,773
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$213
Cost:
$163
- - - - $213 27 - - - - - - - - -
-
kWh
-
-
kW-months/year
$213
27
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$123
Cost:
$86
$89 1,817 $34 - - - - - - - - - - - $89
1,817
kWh
$34
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$500
Cost:
$248
$315 6,416 $185 2 - - - - - - - - - - $315
6,416
kWh
$185
2
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$21,621
Cost:
$9,375
- - - - $21,621 2,772 - - - - - - - - -
-
kWh
-
-
kW-months/year
$21,621
2,772
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$18,364
Cost:
$1,500
$12,928 263,407 $5,436 70 - - - - - - - - - - $12,928
263,407
kWh
$5,436
70
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$8,531
Cost:
$1,500
$6,422 130,971 $2,469 32 - - - - $(-360) - - - - - $6,422
130,971
kWh
$2,469
32
kW-months/year
-
-
MMBtu
-
-
lb
$(-360)
-
$
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,763
Cost:
-
$1,984 40,418 $779 10 - - - - - - - - - - $1,984
40,418
kWh
$779
10
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$360
Cost:
$100
- - - - - - $360 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$360
-
lb
-
-
$
-
-
$
-
-
$
11: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$39,500
Cost:
$2,700
- - - - - - - - - - $39,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$39,500
-
$
-
-
$
12: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$12,000
Cost:
$3,228
- - - - - - - - - - - - $12,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$12,000
-
$
13: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$19,440
Cost:
$6,060
- - - - - - - - - - - - $19,440 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$19,440
-
$
TOTAL RECOMMENDED Savings:
$133,973
Cost:
$52,020
$29,173 594,437 $12,026 155 $21,834 2,799 $360 - $(-360) - $39,500 - $31,440 - $29,173
594,437
kWh
$12,026
155
kW-months/year
$21,834
2,799
MMBtu
$360
-
lb
$(-360)
-
$
$39,500
-
$
$31,440
-
$
TOTAL IMPLEMENTED Savings:
$80,412
Cost:
$33,109
$28,858 588,021 $11,841 153 $213 27 $360 - $(-360) - $39,500 - - - $28,858
588,021
kWh
$11,841
153
kW-months/year
$213
27
MMBtu
$360
-
lb
$(-360)
-
$
$39,500
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost