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IAC Assessment: WV0240
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IAC Assessment: WV0240
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Machinery for Rubber Industry
NAICS n/a
SIC 3553 - Woodworking Machinery
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 295,000
Annual Production 4,000 Pieces
Production Hrs. Annual 4,125
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,028 3,220,107 kWh $0.05
Electricity Demand $59,281 9,044 kW-months/year $6.55
Natural Gas $277,323 35,567 MMBtu $7.80
TOTAL ENERGY COSTS $494,632
RECOMMENDED SAVINGS* $133,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $80,412
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,256
Cost:
$450
$906 18,459 $350 5 - - - - - - - - - - $906
18,459
kWh
$350
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,302
Cost:
$26,610
$6,529 132,949 $2,773 36 - - - - - - - - - - $6,529
132,949
kWh
$2,773
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$213
Cost:
$163
- - - - $213 27 - - - - - - - - -
-
kWh
-
-
kW-months/year
$213
27
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$123
Cost:
$86
$89 1,817 $34 - - - - - - - - - - - $89
1,817
kWh
$34
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$500
Cost:
$248
$315 6,416 $185 2 - - - - - - - - - - $315
6,416
kWh
$185
2
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$21,621
Cost:
$9,375
- - - - $21,621 2,772 - - - - - - - - -
-
kWh
-
-
kW-months/year
$21,621
2,772
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$18,364
Cost:
$1,500
$12,928 263,407 $5,436 70 - - - - - - - - - - $12,928
263,407
kWh
$5,436
70
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$8,531
Cost:
$1,500
$6,422 130,971 $2,469 32 - - - - $(-360) - - - - - $6,422
130,971
kWh
$2,469
32
kW-months/year
-
-
MMBtu
-
-
lb
$(-360)
-
$
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,763
Cost:
-
$1,984 40,418 $779 10 - - - - - - - - - - $1,984
40,418
kWh
$779
10
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$360
Cost:
$100
- - - - - - $360 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$360
-
lb
-
-
$
-
-
$
-
-
$
11: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$39,500
Cost:
$2,700
- - - - - - - - - - $39,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$39,500
-
$
-
-
$
12: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$12,000
Cost:
$3,228
- - - - - - - - - - - - $12,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$12,000
-
$
13: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$19,440
Cost:
$6,060
- - - - - - - - - - - - $19,440 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$19,440
-
$
TOTAL RECOMMENDED Savings:
$133,973
Cost:
$52,020
$29,173 594,437 $12,026 155 $21,834 2,799 $360 - $(-360) - $39,500 - $31,440 - $29,173
594,437
kWh
$12,026
155
kW-months/year
$21,834
2,799
MMBtu
$360
-
lb
$(-360)
-
$
$39,500
-
$
$31,440
-
$
TOTAL IMPLEMENTED Savings:
$80,412
Cost:
$33,109
$28,858 588,021 $11,841 153 $213 27 $360 - $(-360) - $39,500 - - - $28,858
588,021
kWh
$11,841
153
kW-months/year
$213
27
MMBtu
$360
-
lb
$(-360)
-
$
$39,500
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost