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IAC Assessment: WV0242
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IAC Assessment: WV0242
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Kiln dried lumber
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $5,000,000-$10,000,000
# of Employees 165
Plant Area (Sq.Ft.) 40,000
Annual Production 400,000 Thousand Feet
Production Hrs. Annual 2,550
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $541,199 11,469,248 kWh $0.05
Wood $12,750 45,109 MMBtu $0.28
TOTAL ENERGY COSTS $553,949
RECOMMENDED SAVINGS* $187,829 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,310
#|Description Savings
Cost
Status Electricity Usage Wood Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Wood Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ MMBtu $ lb $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,167
Cost:
-
$3,167 67,097 - - - - - - - - $3,167
67,097
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$611
Cost:
$1,695
- - $611 2,160 - - - - - - -
-
kWh
$611
2,160
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$7,620
Cost:
$4,870
$7,620 161,443 - - - - - - - - $7,620
161,443
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$871
Cost:
$116
$871 18,447 - - - - - - - - $871
18,447
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,564
Cost:
$128
$4,564 211,751 - - - - - - - - $4,564
211,751
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$456
Cost:
$72
$456 9,509 - - - - - - - - $456
9,509
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$304
Cost:
-
$304 6,420 - - - - - - - - $304
6,420
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$8,335
Cost:
$900
$8,623 182,539 - - - - $(-288) - - - $8,623
182,539
kWh
-
-
MMBtu
-
-
lb
$(-288)
-
$
-
-
$
09: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$5,537
Cost:
$4,000
- - - - $5,537 - - - - - -
-
kWh
-
-
MMBtu
$5,537
-
lb
-
-
$
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$864
Cost:
$400
- - - - $864 - - - - - -
-
kWh
-
-
MMBtu
$864
-
lb
-
-
$
-
-
$
11: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$127,500
Cost:
$13,480
- - - - - - - - $127,500 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$127,500
-
$
12: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$28,000
Cost:
$12,000
- - - - - - - - $28,000 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$28,000
-
$
TOTAL RECOMMENDED Savings:
$187,829
Cost:
$37,661
$25,605 657,206 $611 2,160 $6,401 - $(-288) - $155,500 - $25,605
657,206
kWh
$611
2,160
MMBtu
$6,401
-
lb
$(-288)
-
$
$155,500
-
$
TOTAL IMPLEMENTED Savings:
$25,310
Cost:
$6,370
$24,734 638,759 - - $864 - $(-288) - - - $24,734
638,759
kWh
-
-
MMBtu
$864
-
lb
$(-288)
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Wood Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Wood Solid Waste (non-haz) Personnel Changes Administrative Changes