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IAC Assessment: WV0244
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IAC Assessment: WV0244
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Ice Cream
NAICS n/a
SIC 2024 - Ice Cream And Frozen Desserts
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 145,000
Annual Production 11,000 Thousand Gallons
Production Hrs. Annual 5,500
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $813,354 25,386,900 kWh $0.03
Natural Gas $94,131 13,068 MMBtu $7.20
TOTAL ENERGY COSTS $907,485
RECOMMENDED SAVINGS* $106,567 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,673
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,136
Cost:
$108
$5,136 160,271 - - - - - - - - - - $5,136
160,271
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$19,433
Cost:
$900
$19,757 616,472 - - - - - - $(-324) - - - $19,757
616,472
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-324)
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,318
Cost:
$193
- - $1,318 183 - - - - - - - - -
-
kWh
$1,318
183
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,380
Cost:
$4,950
$3,380 105,600 - - - - - - - - - - $3,380
105,600
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,244
Cost:
$19,144
$2,244 70,027 - - - - - - - - - - $2,244
70,027
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$9,994
Cost:
$10,000
- - $9,994 1,388 - - - - - - - - -
-
kWh
$9,994
1,388
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,266
Cost:
$4,270
- - $9,266 1,287 - - - - - - - - -
-
kWh
$9,266
1,287
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.4155 METER WASTE WATER Savings:
$29,520
Cost:
$944
- - - - $29,520 - - - - - - - -
-
kWh
-
-
MMBtu
$29,520
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$13,076
Cost:
$4,000
- - - - - - $13,076 - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$13,076
-
lb
-
-
$
-
-
$
10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$13,200
Cost:
$11,000
- - - - - - - - - - $13,200 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$13,200
-
$
TOTAL RECOMMENDED Savings:
$106,567
Cost:
$55,509
$30,517 952,370 $20,578 2,858 $29,520 - $13,076 - $(-324) - $13,200 - $30,517
952,370
kWh
$20,578
2,858
MMBtu
$29,520
-
Tgal
$13,076
-
lb
$(-324)
-
$
$13,200
-
$
TOTAL IMPLEMENTED Savings:
$64,673
Cost:
$6,415
$24,893 776,743 $10,584 1,470 $29,520 - - - $(-324) - - - $24,893
776,743
kWh
$10,584
1,470
MMBtu
$29,520
-
Tgal
-
-
lb
$(-324)
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes