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IAC Assessment: WV0245
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IAC Assessment: WV0245
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Bricks
NAICS n/a
SIC 3251 - Brick And Structural Clay Tile
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 131,980
Annual Production 55,000,000 Pieces
Production Hrs. Annual 4,680
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,887 6,138,639 kWh $0.02
Electricity Demand $133,732 13,448 kW-months/year $9.94
Electricity Fees $40,413 - $ -
Natural Gas $1,441,815 219,872 MMBtu $6.56
TOTAL ENERGY COSTS $1,757,847
RECOMMENDED SAVINGS* $29,967 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,894
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,684
Cost:
-
$2,836 95,518 $1,848 20 - - - - - - - - $2,836
95,518
kWh
$1,848
20
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$348
Cost:
$151
- - - - $348 53 - - - - - - -
-
kWh
-
-
kW-months/year
$348
53
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$945
Cost:
-
$573 19,227 $372 4 - - - - - - - - $573
19,227
kWh
$372
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$414
Cost:
$100
$251 8,449 $163 2 - - - - - - - - $251
8,449
kWh
$163
2
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$6,015
Cost:
$230
$3,976 133,901 $2,591 29 - - - - $(-552) - - - $3,976
133,901
kWh
$2,591
29
kW-months/year
-
-
MMBtu
-
-
lb
$(-552)
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,109
Cost:
$138
$1,131 50,689 $978 11 - - - - - - - - $1,131
50,689
kWh
$978
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,052
Cost:
$930
$635 21,389 $417 5 - - - - - - - - $635
21,389
kWh
$417
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$579
Cost:
$300
$191 6,446 $388 4 - - - - - - - - $191
6,446
kWh
$388
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,021
Cost:
$4,000
- - - - - - $5,021 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,021
-
lb
-
-
$
-
-
$
10: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$3,800
Cost:
$690
- - - - - - - - - - $3,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$3,800
-
$
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$5,000
Cost:
$845
- - - - - - - - - - $5,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$5,000
-
$
TOTAL RECOMMENDED Savings:
$29,967
Cost:
$7,384
$9,593 335,619 $6,757 75 $348 53 $5,021 - $(-552) - $8,800 - $9,593
335,619
kWh
$6,757
75
kW-months/year
$348
53
MMBtu
$5,021
-
lb
$(-552)
-
$
$8,800
-
$
TOTAL IMPLEMENTED Savings:
$18,894
Cost:
$1,609
$8,958 314,230 $6,340 70 $348 53 - - $(-552) - $3,800 - $8,958
314,230
kWh
$6,340
70
kW-months/year
$348
53
MMBtu
-
-
lb
$(-552)
-
$
$3,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes