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IAC Assessment: WV0247
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IAC Assessment: WV0247
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Folding cartons
NAICS n/a
SIC 2674 - Bags: Uncoated Paper & Multiwall
Sales $50,000,000-$100,000,000
# of Employees 247
Plant Area (Sq.Ft.) 200,000
Annual Production 88,000 Tons
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $665,304 19,747,000 kWh $0.03
Electricity Demand $277,846 35,156 kW-months/year $7.90
Natural Gas $123,883 21,812 MMBtu $5.68
TOTAL ENERGY COSTS $1,067,033
RECOMMENDED SAVINGS* $62,850 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,353
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,772
Cost:
$1,000
- - - - $4,772 840 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,772
840
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,727
Cost:
$80
$2,760 100,237 $967 12 - - - - - - - - - - $2,760
100,237
kWh
$967
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,090
Cost:
$296
$815 29,593 $275 4 - - - - - - - - - - $815
29,593
kWh
$275
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,600
Cost:
-
$4,188 152,067 $1,412 18 - - - - - - - - - - $4,188
152,067
kWh
$1,412
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,412
Cost:
$2,100
$1,476 53,619 $936 24 - - - - - - - - - - $1,476
53,619
kWh
$936
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,402
Cost:
$305
- - - - $5,402 951 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,402
951
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$8,312
Cost:
$400
$6,577 238,795 $2,215 28 - - - - - - $(-480) - - - $6,577
238,795
kWh
$2,215
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-480)
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,554
Cost:
$970
$1,162 42,192 $392 5 - - - - - - - - - - $1,162
42,192
kWh
$392
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$346
Cost:
$2,010
$153 5,567 $193 2 - - - - - - - - - - $153
5,567
kWh
$193
2
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,136
Cost:
$2,744
- - - - $1,136 715 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,136
715
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$396
Cost:
$956
- - - - - - - - $396 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$396
-
gal
-
-
$
-
-
$
12: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$14,103
Cost:
$7,000
- - - - - - $14,103 2,520,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,103
2,520,000
Tgal
-
-
gal
-
-
$
-
-
$
13: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$14,000
Cost:
$6,000
- - - - - - - - - - - - $14,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$14,000
-
$
TOTAL RECOMMENDED Savings:
$62,850
Cost:
$23,861
$17,131 622,070 $6,390 93 $11,310 2,506 $14,103 2,520,000 $396 - $(-480) - $14,000 - $17,131
622,070
kWh
$6,390
93
kW-months/year
$11,310
2,506
MMBtu
$14,103
2,520,000
Tgal
$396
-
gal
$(-480)
-
$
$14,000
-
$
TOTAL IMPLEMENTED Savings:
$27,353
Cost:
$5,865
$16,316 592,477 $6,115 89 $5,402 951 - - - - $(-480) - - - $16,316
592,477
kWh
$6,115
89
kW-months/year
$5,402
951
MMBtu
-
-
Tgal
-
-
gal
$(-480)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes