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IAC Assessment: WV0254
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IAC Assessment: WV0254
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Cylinders, pistons, liners and valves
NAICS n/a
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 70,000
Annual Production 72,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $457,518 9,403,980 kWh $0.05
Electricity Demand $92,972 17,114 kW-months/year $5.43
Electricity Fees $33,924 - $ -
Natural Gas $62,037 6,712 MMBtu $9.24
TOTAL ENERGY COSTS $646,451
RECOMMENDED SAVINGS* $72,818 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,824
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ lb $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,829
Cost:
$420
$2,829 47,325 - - - - - - $2,829
47,325
kWh
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,033
Cost:
$120
$3,033 50,689 - - - - - - $3,033
50,689
kWh
-
-
MMBtu
-
-
lb
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,900
Cost:
$460
- - $7,900 855 - - - - -
-
kWh
$7,900
855
MMBtu
-
-
lb
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,421
Cost:
$1,200
$14,421 229,522 - - - - - - $14,421
229,522
kWh
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,172
Cost:
$200
$3,172 53,138 - - - - - - $3,172
53,138
kWh
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$755
Cost:
$600
$755 12,013 - - - - - - $755
12,013
kWh
-
-
MMBtu
-
-
lb
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,833
Cost:
$1,000
- - $2,833 312 - - - - -
-
kWh
$2,833
312
MMBtu
-
-
lb
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,756
Cost:
$483
- - $1,756 190 - - - - -
-
kWh
$1,756
190
MMBtu
-
-
lb
-
-
$
09: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$6,809
Cost:
$600
$6,809 119,837 - - - - - - $6,809
119,837
kWh
-
-
MMBtu
-
-
lb
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,987
Cost:
$300
$2,987 47,520 - - - - - - $2,987
47,520
kWh
-
-
MMBtu
-
-
lb
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,240
Cost:
-
$2,240 35,640 - - - - - - $2,240
35,640
kWh
-
-
MMBtu
-
-
lb
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,039
Cost:
$3,154
$1,039 15,062 - - - - - - $1,039
15,062
kWh
-
-
MMBtu
-
-
lb
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,844
Cost:
$4,000
- - - - $7,844 - - - -
-
kWh
-
-
MMBtu
$7,844
-
lb
-
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,200
Cost:
$100
- - - - $1,200 - - - -
-
kWh
-
-
MMBtu
$1,200
-
lb
-
-
$
15: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$14,000
Cost:
$6,000
- - - - - - $14,000 - -
-
kWh
-
-
MMBtu
-
-
lb
$14,000
-
$
TOTAL RECOMMENDED Savings:
$72,818
Cost:
$18,637
$37,285 610,746 $12,489 1,357 $9,044 - $14,000 - $37,285
610,746
kWh
$12,489
1,357
MMBtu
$9,044
-
lb
$14,000
-
$
TOTAL IMPLEMENTED Savings:
$25,824
Cost:
$6,557
$20,035 333,899 $4,589 502 $1,200 - - - $20,035
333,899
kWh
$4,589
502
MMBtu
$1,200
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes