IAC logo
IAC Assessment: WV0257
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0257
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2003
Principal Product Al-Li Alloys
NAICS 331313 - Alumina Refining and Primary Aluminum Production
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales n/a
# of Employees 650
Plant Area (Sq.Ft.) 1,100,000
Annual Production 0 Units
Production Hrs. Annual 2,340
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $774,003 43,790,714 kWh $0.02
Electricity Demand $518,576 83,525 kW-months/year $6.21
Electricity Fees $386,576 - $ -
Natural Gas $1,161,104 193,296 MMBtu $6.01
TOTAL ENERGY COSTS $2,840,259
RECOMMENDED SAVINGS* $380,783 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $148,925
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,914
Cost:
$1,100
$4,965 187,227 $5,949 80 - - - - $4,965
187,227
kWh
$5,949
80
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,020
Cost:
-
$465 17,490 $555 7 - - - - $465
17,490
kWh
$555
7
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$61,834
Cost:
$281,530
$28,120 1,060,380 $33,714 453 - - - - $28,120
1,060,380
kWh
$33,714
453
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$18,309
Cost:
$36,855
$8,329 314,096 $9,980 134 - - - - $8,329
314,096
kWh
$9,980
134
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,497
Cost:
$335
$1,889 71,199 $608 8 - - - - $1,889
71,199
kWh
$608
8
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,738
Cost:
$220
$2,829 106,652 $909 12 - - - - $2,829
106,652
kWh
$909
12
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,524
Cost:
$1,620
- - - - $10,524 1,751 - - -
-
kWh
-
-
kW-months/year
$10,524
1,751
MMBtu
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$159,962
Cost:
$19,820
- - - - $159,962 26,436 - - -
-
kWh
-
-
kW-months/year
$159,962
26,436
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$37,016
Cost:
$1,000
- - - - $37,016 6,159 - - -
-
kWh
-
-
kW-months/year
$37,016
6,159
MMBtu
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$47,961
Cost:
$101,667
$26,659 1,005,283 $21,302 343 - - - - $26,659
1,005,283
kWh
$21,302
343
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,974
Cost:
$6,300
$2,719 102,550 $3,255 44 - - - - $2,719
102,550
kWh
$3,255
44
kW-months/year
-
-
MMBtu
-
-
$
12: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$19,542
Cost:
$1,375
$10,281 387,639 $10,581 142 - - $(-1,320) - $10,281
387,639
kWh
$10,581
142
kW-months/year
-
-
MMBtu
$(-1,320)
-
$
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$538
Cost:
$2,900
$256 9,824 $282 4 - - - - $256
9,824
kWh
$282
4
kW-months/year
-
-
MMBtu
-
-
$
14: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$954
Cost:
$110
$458 17,287 $496 7 - - - - $458
17,287
kWh
$496
7
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$380,783
Cost:
$454,832
$86,970 3,279,627 $87,631 1,234 $207,502 34,346 $(-1,320) - $86,970
3,279,627
kWh
$87,631
1,234
kW-months/year
$207,502
34,346
MMBtu
$(-1,320)
-
$
TOTAL IMPLEMENTED Savings:
$148,925
Cost:
$330,290
$53,457 2,015,918 $59,772 803 $37,016 6,159 $(-1,320) - $53,457
2,015,918
kWh
$59,772
803
kW-months/year
$37,016
6,159
MMBtu
$(-1,320)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes