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IAC Assessment: WV0258
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IAC Assessment: WV0258
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Plastic laminate
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 2299 - Textile Goods, Nec
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 50,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,197 2,470,500 kWh $0.06
Natural Gas $38,560 5,303 MMBtu $7.27
TOTAL ENERGY COSTS $198,757
RECOMMENDED SAVINGS* $36,605 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,587
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,615
Cost:
$80
$1,615 24,905 - - $1,615
24,905
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,539
Cost:
-
$1,539 23,733 - - $1,539
23,733
kWh
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$802
Cost:
$170
$802 12,368 - - $802
12,368
kWh
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$931
Cost:
$44
$931 14,406 - - $931
14,406
kWh
-
-
MMBtu
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$646
Cost:
$244
$646 9,962 - - $646
9,962
kWh
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,052
Cost:
-
- - $5,052 695 -
-
kWh
$5,052
695
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,432
Cost:
$1,000
- - $1,432 197 -
-
kWh
$1,432
197
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,129
Cost:
$525
$1,129 17,404 - - $1,129
17,404
kWh
-
-
MMBtu
09: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$7,163
Cost:
$220
$7,163 241,910 - - $7,163
241,910
kWh
-
-
MMBtu
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,010
Cost:
$518
- - $3,010 414 -
-
kWh
$3,010
414
MMBtu
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,852
Cost:
$2,734
- - $7,852 1,080 -
-
kWh
$7,852
1,080
MMBtu
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,489
Cost:
$200
$2,489 38,362 - - $2,489
38,362
kWh
-
-
MMBtu
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,945
Cost:
$250
$2,945 45,566 - - $2,945
45,566
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$36,605
Cost:
$5,985
$19,259 428,616 $17,346 2,386 $19,259
428,616
kWh
$17,346
2,386
MMBtu
TOTAL IMPLEMENTED Savings:
$24,587
Cost:
$5,217
$15,303 367,610 $9,284 1,277 $15,303
367,610
kWh
$9,284
1,277
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas